Jump to content
  • When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.

What did you do to your 2002 today !


Recommended Posts

Why yes it is! Looks like that will be replaced when the exhaust gets redone. And as I was just laying under the car I looked up to see that this thing has popped a freeze plug at some point so yeah! More stuff to fix! c00b01f23aab22ceea66357ac042cbb1.jpg

Sent from my SM-G960U using Tapatalk

Link to comment
Share on other sites

Battled with a slave cylinder that was fused solid into the transmission. The fight ultimately came down to breaking out the torch.
After cleaning the hole out with some sandpaper and some antisieze the new one slide right in with ease.
My advice to anyone planning on replacing their clutch slave cylinder is to have good quality circlip pliers and a torch on hand.
Oh, and maybe new circlips. Mine got a little tweaked during removal and were a real pain to get seated again. 3fc9d9ea9bd13625a43cec098c70b7de.jpg

Sent from my SM-G960U using Tapatalk

Link to comment
Share on other sites

Disassembled  the front sub frame, cut out some metal for some re-enforcement, boxed the control arms, de-greased some of the parts for paint. While the pressure washer was out, got the dust off of the motor and transmission. Can't wait for Jake to send me the motor mounts.   

 

Great day!

IMG_20190228_092412816.jpg

IMG_20190228_133145019.jpg

IMG_20190228_134754766_HDR.jpg

IMG_20190228_134823720.jpg

IMG_20190228_133205328.jpg

  • Like 3
Link to comment
Share on other sites

On 2/27/2019 at 4:35 PM, zinz said:

The check valve isn’t a cure-all, but can help. I recommend replacing all your soft fuel lines with new and make sure your plastic sleeve on the nipple of the fuel sender unit isn’t cracked (many of them are cracked). Any pinhole can cause problems. 

 

Lots of threads on this issue

 

Ed

 

I once again chickened out on the check-valve install. 2psi of suction required to crack it that far from the mechanical pump, and on the pump inlet side makes me nervous. I did, however pull the fuel line off the tank and lo' - no sleeve! I put a sleeve on and she seemed to catch quicker than normal. Of course, this is with the fuel line mostly drained to the pump since I had the line off so that's a good sign. I'll report back after starting her when she has sat for a few days. If the sleeve doesn't work I'll resort to the check valve.

 

On another note, I know my gas cap is sealing, when I leaned on the tank to reposition the hoses temporarily, fuel came squirting out of the pickup tube as I compressed the tank! Now that I think of it, this probably isn't a good thing. The pump is pulling against a closed system. Is the fuel cap supposed to have an internal vent?

 

M

Edited by man_mark_7
Link to comment
Share on other sites

4 minutes ago, man_mark_7 said:

I did, however pull the fuel line off the tank and lo' - no sleeve! I put a sleeve on and she seemed to catch quicker than normal.

 

That sleeve is a major leak point in the system.  Here are some other gaskets/seals that usually need replacing in the fuel delivery system.1859680658_FuelSenderTubeBushing(1).thumb.jpg.ee0bfc411c7afbb5778029ab2cca35b2.jpg

Fuel Sender Tube Sleeve Replacement.pdf

BMWCCA  Member #14493

www.2002sonly.com

1086238739_Logoforsignature.png.eb1354ab9afa7c378cd15f33e4c7fbbe.png

Link to comment
Share on other sites

36 minutes ago, man_mark_7 said:

On another note, I know my gas cap is sealing, when I leaned on the tank to reposition the hoses temporarily, fuel came squirting out of the pickup tube as I compressed the tank! Now that I think of it, this probably isn't a good thing. The pump is pulling against a closed system. Is the fuel cap supposed to have an internal vent?

 

The PO of my car put a little screw in the vent line that ran to the charcoal canister under the hood (which they'd removed) and so the tank was no longer vented.  I figured that out when I put the fuel return line back into service and was pressurizing the tank!  I would open the gas cap and a wOOsh of fumes would come out.  Scary.

 

EDIT:  I don't think we should actually need check valves, since there is one built into the mechanical pump. 

 

They say mechanical pumps are designed to push, more than pull; so I think you may be smart not using a valve that requires 2 psi to crack.

 

I'll bet replacing the sleeve on the sender will solve your problem.

 

 

 

Edited by '76mintgrün'02

   

Link to comment
Share on other sites

Today I finished up the list of under car repairs with installing a new steering track rod.
Once that was done I bled the clutch and put it back on the ground and took it for a drive.
Wow!
After swapping the slave cylinder because of a weak clutch pedal, a tranny mount that was allowing the driveshaft to rub on the shifter and a worn out track rod that equated to about 8 inches of steering slop this thing feels like a whole new car! [emoji16]
Next is an alignment.

Sent from my SM-G960U using Tapatalk

Link to comment
Share on other sites

4 hours ago, '76mintgrün'02 said:

EDIT:  I don't think we should actually need check valves, since there is one built into the mechanical pump

 

This is definitely true but the genesis of all of this was a discussion a while back about a check valve being shown on the parts drawings and perhaps, from memory, being recommended by BMW for retrofit where people had hard starting problems (maybe a service bulletin?). 

 

I certainly haven’t noticed any problems with it yet but will happily pull it out if it does. 

3486F0A0-2372-47F1-A287-776447E32621.thumb.jpeg.6d4752430799b4d9505ac01d9306b810.jpegAA24D5B0-406C-4ED2-B4F9-C26C05643173.thumb.jpeg.3f0803356a73612de068f2c6023b0dbd.jpeg

 

rtheriaque wrote:

Carbs: They're necessary and barely controlled fuel leaks that sometimes match the air passing through them.

My build blog:http://www.bmw2002faq.com/blog/163-simeons-blog/

Link to comment
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
  • BMW Neue Klasse - a birth of a Sports Sedan

    BMW Neue Klasse - a birth of a Sports Sedan

    Unveiling of the Neue Klasse Unveiled in 1961, BMW 1500 sedan was a revolutionary concept at the outset of the '60s. No tail fins or chrome fountains. Instead, what you got was understated and elegant, in a modern sense, exciting to drive as nearly any sports car, and yet still comfortable for four.   The elegant little sedan was an instant sensation. In the 1500, BMW not only found the long-term solution to its dire business straits but, more importantly, created an entirely new
    History of the BMW 2002 and the 02 Series

    History of the BMW 2002 and the 02 Series

    In 1966, BMW was practically unknown in the US unless you were a touring motorcycle enthusiast or had seen an Isetta given away on a quiz show.  BMW’s sales in the US that year were just 1253 cars.  Then BMW 1600-2 came to America’s shores, tripling US sales to 4564 the following year, boosted by favorable articles in the Buff Books. Car and Driver called it “the best $2500 sedan anywhere.”  Road & Track’s road test was equally enthusiastic.  Then, BMW took a cue from American manufacturers,
    The BMW 2002 Production Run

    The BMW 2002 Production Run

    BMW 02 series are like the original Volkswagen Beetles in one way (besides both being German classic cars)—throughout their long production, they all essentially look alike—at least to the uninitiated:  small, boxy, rear-wheel drive, two-door sedan.  Aficionados know better.   Not only were there three other body styles—none, unfortunately, exported to the US—but there were some significant visual and mechanical changes over their eleven-year production run.   I’ve extracted t

  • Upcoming Events

  • Supporting Vendors

×
×
  • Create New...