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      So, this is my first go at making a blog, posting on this site, and most importantly, my first go at taking a car down to nothing and building it back up (eventually). It is also my first BMW, and thus my first 2002. I have had a love affair with these cars since I saw one parked on the street in Minneapolis near my old apartment. I've always been into cars and have had a few, all of which I modded or worked on in some way. But as my first true tear-down and rebuild on a non-operational car, I figured this would be the time to document the process. I've been lurking and learning on this site and others for awhile, and I'm excited to finally contribute.

       

      My wife's uncle lives in central Illinois on an old farm and has 10 or 12 old euro's just collecting dust, mice and rot in and around a couple of free standing garages. After a couple years of asking, I finally caught him in a mood to sell and purchased the beauty you see below. She's a little rough, but the body's square and with very little rust past the surface - but I won't really know until I get it all apart. I got her shipped up to me on a flatbed and had some buddies help me roll her into the garage. 

       

      It's been unseasonably warm in the Minneapolis/St. Paul area this week, so yesterday I spent a few hours in the garage taking stock of the situation and starting to disassemble. Got the hood and trunk lids and most of the trim off. Took off the front wheels so I could get to the inner nuts for the corners of the front bumper. So far I've just had one stuck bolt, but nothing else has been too much trouble. Hoping to do some more this week if it stays warm enough to work. Along with working on the car I'm hoping to heat and insulate my garage some time soon.

       

      And it appears that she was originally a maroon or deep red color. Someone did a pretty poor job of painting it white, but I guess I should be thankful, as it may have saved her from additional rust and corrosion. And my plan is to bring it back to bare metal, so whats a few rattle-can layers on top of everything else?

       

      Anyway. Pictures are what everyone wants, so here you go. I'll try to keep up with posting as I make progress, but it's going to be a long haul.

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    1. This @esty carpet was fun to put in. I could have done a bit better of a job  but it turned out fine. Definitely need a good pair of scissors. Definitely need to let that 3M 90 Adhesive spray sit before you apply it. Definitely rewarding once you are done. Took me about 3 hours. My issue now is fixing my doors and making sure they are water tight and slapping those door cards on. Almost there! 

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    2. Hello again,

      This past weekend was full of activity. I have the M42 officially bolted in, hopefully for good! The transmission and driveshaft are also bolted in and my shifter is finished as well. Here are some pictures of the process. I didn’t take too many pictures of the shifter build but it was a lot of work! I used the original 2002 shifter housing and shifter but had to shorten the housing about two inches. I then cut the linkages in half and used half the e30 linkage and half the 2002 linkage and shortened it the same two inches. The original E30 shifter mount was too high and I didn’t want to weld the tunnel…. so I cut off the E30 shifter mount and now had to somehow bolt this new assembly on. There was two holes beside the shifter selector shaft that I tapped holes in, made little adapters and bolted the whole thing together! I am quite pleased with result! My transmission bracket also requested some creativity as I didn’t want to weld any brackets to the body but instead use the original mounts. The original e30 mount didn’t work at all, so naturally I cut it up. I used only the mounting holes off of it and welded a piece of metal bracket underneath to support it. I couldn’t use the e30 or 2002 rubber mounts so I decided to use the original sway bar end link bushing. I think it worked out great! Speaking of sway bars, I purchased a much thicker Ireland engineering one (22mm). However the original sway bar actually mounts in front of the engine and this aftermarket one is underneath. The m42 is a tall engine and I was nervous to do the install… It didn’t fit. If the engine was a smidge further forward it would be fine. That would demand recreating all of my mounts and shifter linkages, so naturally the only other way is down! I added a small spacer to the sway bar mounts and shaved my oil pan a little. Its very close still and I will have to have the car running before I can firmly decide wether or not it’ll do, but for now I am very happy with it! It was such a pleasure to use basically all new/ clean/ redone parts. Everything bolted together smoothly and even my “custom” shifter lined up beautifully. 

      Here is my shifter, the linkage on top is half 2002 and half e30. And here is the entire assembly dissembled.

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      Here is my transmission bracket, and with the sway bar bushing installed.

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      The engine all ready to go in! Can’t tell you guys how happy I am to be at this stage.

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      Its close!

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      Now to mount my radiator and wire it all in.... Thanks for watching!



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