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Clean and test injectors tii?


Andy74tii

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I have read periodically here that some folks have had their tii injectors cleaned and tested at Bosch diesel repair shops. I'm thinking of doing this while I have everything apart, although I have not had any problems with either the KF or the injectors. What exactly do they do, and what should I be asking them for?

Thanks,

Andy74tii

FAQ Member #126

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I just had this done in the San Diego area. It took a while to find a place that could test them properly. I typed in "diesel fuel injector service" in maps.google.com and finally ended up finding someone who could do it. It took some calling around. I can find the number of the place that did it if you need it.

The test is fairly simplistic: mount the injector on test rig, shoot fuel at ~490 psi and watch the spray pattern.

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Graphic courtesy of CD

tiimotortransparent.jpg

Andy, if you are feeling brave, you can mostly take injectors apart for cleaning using either a soaking solution or an ultrasonic cleaner (or both). I've done this with very good results.

Ultrasoniccleaner.jpg

injector.jpg

While you are doing the cleaning, make sure the pressure maintenance valve on the back of the KF pump is clear.

pressuremaintenancevalve.jpg

Jim Gerock

 

Riviera 69 2002 built 5/30/69 "Oscar"

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..." if i remember correctly,

KF injectors have a lot higher

pressure levels than standard

diesel injectors" = FALSE

1970's - 80's M-Benz diesel injectors

open at approx 130 Bar (1900 psi !)

1970's BMW Kugelfischer gas injectors

open at 30 ...38 Bar (425 ....540 psi)

two different bench pressure testers are required

the important goal is that the service center

matches the 4-injectors to near same opening

pressures . That's where your power and

smoothness comes from

-=DANGER=- -=ACHTUNG!=-

NEVER POINT AN INJECTOR AT YOUR BODY,

SKIN, FINGER WHILE OPERATING / TESTING!

IT WILL PENETRATE INTO YOUR BODY!!

  • Thanks 1

'86 R65 650cc #6128390 22,000m
'64 R27 250cc #383851 18,000m
'11 FORD Transit #T058971 28,000m "Truckette"
'13 500 ABARTH #DT600282 6,666m "TAZIO"

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" Thanks folks this is Judy the info I needed! "

whos JUDY?

is that like "Bob's yer Uncle " 's sister ?

I think Andy meant to type "just" instead of "judy". Those darn QWERTY keyboards.

Jim Gerock

 

Riviera 69 2002 built 5/30/69 "Oscar"

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