Sign in to follow this  
Followers 0
  • entries
    9
  • comments
    10
  • views
    1,232

About this blog

Saw this 76 2002 on ebay, looked nice, and on a whim, I placed a bid on it and ended up winning.

 

I soon learned a couple things:

1.  Shipping a car isn't cheap, especially if it's not running, and dealing with shippers/brokers is a pain

2.  Never buy a car site unseen.  I expected some rust, but there was a lot more than I thought with even more hiding behind bondo

Entries in this blog

xr4tic

In addition to rebuilding the carb, I also installed an electric fuel pump and regulator.  The Weber carbs are picky when it comes to fuel pressure and the mechanical pump was providing too much pressure.

 

I started a post about trying to use a regulator with a mechanical pump, and it just wasn't feasible without having to run fuel hose all over the engine bay.  It also details some of the part I bought

Carb reinstalled with fuel pump block off plate and new inline filter (Mr. Gasket universal filter)

 

The fuel pump block off is Empi 31-3011 as used on air-cooled VWs.  You can find them all over ebay for cheap, or pay more for the same item from a BMW aftermarket supplier

 

20170518_133636.thumb.jpg.1dcffb3c393c3bf594982fdade2fe83a.jpg

 

You can also see the cooling system is finished and electric fan wired up with a coolant temp switch in the coolant housing.  The heater core lines are just plugged at this time because the heater box hasn't been put back in.

Fan relay and distribution block - https://www.bluesea.com/products/5045/ST_Blade_Compact_Fuse_Blocks_-_4_Circuits

20170518_142902.thumb.jpg.48a5b3db1500083903b7b8ab053aa9c0.jpg

 

Holley 12-804 Fuel Regulator installed:

20170518_133641.thumb.jpg.eb3607925e9de1d0630f67ac49002d29.jpg

 

I wanted to mount a fuel pressure gauge, but had issues finding a good one.  The oil filled ones weren't accurate unless you vented them every time you wanted to check them and they could only be mounted with the vent straight up.  The non-oil gauge just bounced too much.  I ended up adding a fuel schrader valve so I could hook up a typical fuel pressure gauge tester:  http://www.dieselorings.com/schrader-valve-fuel-injection-rated-1-8-mnpt.html

 

Fuel pump in trunk, Carter P60504 inline pump, includes a filter.

20170518_133708.thumb.jpg.27a6145793bfce6a216a560400000426.jpg

 

I replaced the leaky Ansa center resonator with another Ansa (non-sport)

20160902_133833.thumb.jpg.effe513a406f3002923aa5bc76be3ddd.jpg

20160902_133903.thumb.jpg.e0c0bc50872c28344cac849dab35fb17.jpg

20160902_133854.thumb.jpg.a7dc3bbc3ed674176b729f2bd5aed4f4.jpg

20160902_133847.thumb.jpg.49f1e877a0e7752c1a84f2cf4b69d222.jpg

 

While I was at it, pulled the rear bumper off in prep for a tuck:

20160902_175654.thumb.jpg.c1e6b56f5ee05ff0ad6cdd4a04474d78.jpg

 

And pulled the diamond plate out of the trunk to see how bad it was:

20160810_150525.thumb.jpg.15bcab1d4899ba56fbd8f745dd6476bf.jpg

 

Yep, it's bad:

20160810_152500.thumb.jpg.42a482819a0d5b8b8d48b67568c9af12.jpg

 

While I was doing the cooling system, I got rid off the overspray in the headlight area and painted the grill.  Also mounted some new Hella lights - https://smile.amazon.com/gp/product/B001G72SKQ/

20160731_151910.thumb.jpg.382b87e9046127865e560ca1a96fc3cb.jpg

20160805_160003.thumb.jpg.3556aad011f402d368f148ea1abce0c9.jpg

20160805_155953.thumb.jpg.f9fc8338447893d30a2298cfbfd28784.jpg

 

 

And also painted the wiper motor cover and arms to get rid of the orange overspray:

20160902_133026.thumb.jpg.46c826790e5ae9206f1ec9c7bd557cb6.jpg

20160902_133021.thumb.jpg.4911dfe184bab085eaf8d07ceb117551.jpg

 

No pictures, but replaced a leaky rear wheel brake cylinder and installed a new ST front sway bar to match the rear ST bar.  I thought the one I had was stock, turns out it was an old ST bar, but was a bit rusty and the bushings were shot.

 

Head Lights                         $70.00

Front Swaybar                   $165.00

rear wheel cylinder              $20.00

fuel pump                             $39.00

fuel hose                              $21.00

regulator                              $30.00

block off plate                      $14.00

fuel filter                               $10.00

schrader valve                     $15.00

Center Exhaust Pipe            $70.00

Temp Switch                         $20.00

Power Distribution Block      $25.00

Running Total                  $9,566.00

 

xr4tic

Now that winter is over and the weather is nice again, it's time to do some more work on the '02.

 

But first, I'm long overdue for a catch-up post, so here it is.

 

With all the cooling hoses off, I pulled the heater box out.  The fan didn't work and the heater valve cable was broke.

 

Pulled the box:

20160805_205218.thumb.jpg.d703a573fd4fbf0c7eeb7353cddf0775.jpg

 

The heater valve and broken cable:

20160805_205211.thumb.jpg.3c60f0f3bc62e570788499d18624c4eb.jpg

 

Inside of the old valve:

20160819_143738.thumb.jpg.594e150184e17cb9155538e162b04844.jpg

 

Lots of WD-40 to break free up the lever/cable clamp:

20160819_144047.thumb.jpg.e24be6b7a79416b4e9e4c84201efa85b.jpg

 

I used the rebuild kit from Blunt for the Heater Valve, bought a new fan motor off Amazon, and a new Bowden cable from Rogers tii

 

I needed a solution to mount the old fan to the new motor, this is what I came up with:

20160910_225322.thumb.jpg.c0d748f92cb29432154eca27531b9b0a.jpg

20160910_225353.thumb.jpg.e0ee9539ddc2b6dc1e243a3d87b8bce4.jpg

 

I bought some aluminum collars off Amazon and brazed them to the fan.  Be very careful, too much heat will warp the fan.  I spent a lot of time getting it straight again.

Collars:  https://smile.amazon.com/gp/product/B0063KT4LW

 

Cleaned up the overspray on the cover and gave it a fresh coat of paint:

20160910_230130.thumb.jpg.7374cb2fe942ce3591ce11e7d200c08b.jpg

 

I took the heater core to a radiator shop, they cleaned it and checked it for leaks, didn't even charge me.

The heater box is all assembled and ready to go back in.

 

Unfortunately, I discovered the source of the water leak in my car:

20160805_205112.thumb.jpg.b1afabc631b300ba580bfce54f937cad.jpg

 

The bottom lip is almost completely rusted away.  I'm not sure if I should just cover it up with an epoxy paint and seal it real good, or have a new piece welded in.  I'll save that decision for later.

 

While the heater core was out, I figured I might as well clean up the wiper box, it had lots of overspray on it too:

20160902_133026.thumb.jpg.f8129808cfe2ae0ef9bb02522b8aee06.jpg

 

20160902_133021.thumb.jpg.5ce698102c2f067eb0a58eb54088b9ee.jpg

 

I got another intake manifold, but didn't like the carb spacer the PO had used, it looks like it was for a 32/36, so I bought a 1/4" thick phenolic sheet and made my own

 

Who says adults can't play with crayons?  Made a rubbing of the bottom of the carb

20160819_162451.thumb.jpg.c48a16a64e2b31563d0c63f71cd34a32.jpg

 

Used my dremel to cut out the spacer, here compared to what was on there:

20160821_153717.thumb.jpg.426f0fe2e596596c17daccf1d82619c6.jpg

 

Overlay comparison:

20160821_153737.thumb.jpg.554a711b2318bfbef27083df56365a1e.jpg

 

The intake holes had to be opened up:

20160821_153917.thumb.jpg.44c474848479633c65673ee557542265.jpg

20160821_160133.thumb.jpg.cc5a406a72b4abde332333cf99313e98.jpg

20160821_172753.thumb.jpg.4990d4e6588e52b687c896c175c94106.jpg

20160821_172807.thumb.jpg.de0fbd2f9d52c6e555c4f8d16e6df386.jpg

 

Fresh coat of cast aluminum engine paint and mounted:

20160822_204218.thumb.jpg.4a8cb710d57b7b1afb1ccd4d6390d0cb.jpg

 

Can't put the old carb on it without a rebuild, right?

 

So apart it comes, crud inside:

20160822_204259.thumb.jpg.ad5969b65635073a3527a14b9a746da1.jpg

 

Crud in the filter:

20160822_204249.thumb.jpg.53f554be1786b80c6ae7360650b4f5a2.jpg

 

Had to make my own gaskets:

20160824_225257.thumb.jpg.b8021a8385ff433ed0bbb8fafc6a672a.jpg

 

 

And that's where I'll leave it.  More to post for the catch up later.

 

Updated numbers:

Heater valve repair  $92.00

Blower Motor           $70.00

Collar                        $8.00

Bowden Cable         $45.00

intake manifold      $100.00

Phenolic                  $13.00

Carb Rebuild Kit    $100.00

Weber Jets              $50.00

Running Total     $9,067.00

 

xr4tic

While I was cleaning the engine compartment up in the previous entry, I kept noticing some coolant puddles on the block by the starter.  I pushed on one of the hoses and some coolant leaked out.

 

OK, just some hoses, no big deal right?

 

Not so much.  When I started taking the hoses off, found the water divider coming off the head was completely corroded.  It was also the wrong one for the car, this was the E21 style that doesn't have the hose coming off the back, which is why there was a big ugly red heater hose coming out the top.

20160704_154730.jpg

 

I was planning to take the intake manifold off at some point to clean it up, rebuild the carb, and make sure it was ported correctly for the Weber 38, so now is the time I guess.

 

And then it gets worse:

20160704_154718.jpg

 

Yes, that's a hole.

 

Also found this nipple was clogged up.  Not sure how important it is, but I pulled it off, cleaned it out, and put a fresh crush washer on it.

20160704_154657.jpg

 

Pulled the starter and alternator too, figured I'd give it a good cleaning

20160704_154651.jpg

 

 

As I was cleaning it up, noticed one of the freeze plugs was weeping.

 

Guess which one?  The one that looks like it wasn't replaced (middle)

20160716_183553.jpg

 

Figured if the divider and intake manifold were corroded, I might as well replace the water pump and thermostat.

 

Old pump:

20160730_194607.jpg

 

Time to order some parts:

Water divider

Silicone hose set from IE Motorsport (cheaper than buying a full set of OE-quality hoses)

Water Pump

Thermostat

Freeze Plug

Belt

Gaskets

New bolts/nuts/washers for water pump and intake manifold from Belmetric - there's a good post here that says what to order for WP bolts:

I also ordered a bunch of extra nuts and bolts for various other things that I'm sure will pop up while working on this car.

 

Aaaaaand, here's when scope creep comes into play.

 

I got everything apart, might as well upgrade the starter and alternator, and why not do the radiator too?

 

1979 320i 65amp alternator (Remy #13113)

1990 M3 Starter (Bosch #SR440X)

ebay Honda aluminum radiator and fan - http://www.ebay.com/itm/191123275179

 

I removed the A/C system while I was pulling the water pump, lots of dead weight I won't need.

 

Studs were installed for some of the WP bolts (I think) when the A/C system was originally dealer installed.  For the life of me, I could not remove one of them, and since I wasn't interested in breaking it and then having to pull the front timing cover, I just left it in.

 

New WP installed, plus alternator and water divider mocked up

20160730_194632.jpg

 

Thermostat + test fitting hoses, since I won't be using the stock fan, it was removed.  Also gave the pulley a fresh coat of paint

You'll also noticed the "speed holes" a previous owner put into the pulley for an unknown reason.  Maybe it had a WP at some point that didn't have the same bolt spacing as stock (stock is more like an X pattern rather than cross pattern)

20160731_113137.jpg

 

The radiator looked odd to me, almost like it was factory, but didn't look like it fit right.

Turns out, it was a 320i radiator, larger than stock, but doesn't bolt in like stock.  It requires a bracket on the bottom and extensions on the top (check out pictures in my previous blog posts)  It also uses a 320i lower hose.

 

Here's the radiator comparison, the honda radiator is slightly shorter and narrower.

20160729_210540.jpg

 

20160729_210627.jpg

 

It also mounts completely differently, so I had to come up with a solution for that.

 

So here it is!

 

Vacuum cap and dipstick grommet on the bottom two posts

20160730_155209.jpg

 

20160730_152216.jpg

 

20160730_155226.jpg

 

1" aluminum bar with 4 holes drilled in it, 2 for the radiator, 2 to bolt it down (I used one of those stepped drill bits with multiple sizes on it to drill the holes, as seen in pic)

20160731_113156.jpg

 

20160731_113430.jpg

 

In hindsight, I should have put that lower bar mounting bolt under the radiator instead of off to the side (which I did for the other side because of tight space)

 

Bar mounted to car, I used the sheet metal bolts the previous owner had used for the 320i lower brackets.

Lots of surface rust here too.

20160731_122613.jpg

 

Test fit

20160731_120702.jpg

 

Location is very important here.  I wanted to move it all the way to the right so I only had one hole to cover up in the front panel, but I couldn't use the stock-style hose if I did that, so it got mounted more in the middle.

 

Fan mounted to the front of the radiator (blades need to be reversed, just remove the nut, flip the blades, and put the nut back on)

20160731_124541.jpg

 

Installing the radiator with the fan mounted is a TIGHT squeeze.  The bullet connectors were chopped off and replaced with a 2 pin Weatherpack connector.

 

I bought some aluminum sheet from Home Depot, but in hindsight (again) I would have got some thicker stuff elsewhere, this is pretty flimsy.  A bead rolled down the middle would have been nice (also hindsight)  Those extra bolts I bought are already paying off

 

Also hit the rusty areas with a wire brush and painted the front radiator support, lower bar, and battery tray with some Rustoleum "Rust Tough" enamel.
  Is it good?  I have no idea.

Also note the original plastic wire holders were all broken, so I bolted in some insulated ones I got at HD, plus wrapped the wires in new electrical tape, the old stuff had fallen off.

20160810_191757.jpg

 

For the upper mount, I bought some Dorman replacement bushings for a Nissan? radiator, part #924-130

They require a 1.25" hole to mount into.  I bought some 2" wide aluminum, 1/8" thick, and used a 1 1/4" hole saw to put the bushing hole into it.

 

My original plan was to just bend the strip in 2 places and mount it to the nose panel, only to find out that 1/8" thick aluminum doesn't like to bend 90 degrees without breaking.

 

Plan B:  angle aluminum bolted in, then upper mount bolted to that

20160819_122133.jpg

 

20160819_122340.jpg

 

And finally, the lower radiator hose solution - a universal hose - Gates #25250 - 9" long

20160819_122504.jpg

 

I ordered a 7" and 9" hose, thinking the 7" would be OK, but it wasn't even close.  A slightly longer one might be better yet.

 

So that's where I sit for now.  I thought I could repair the intake manifold, measured one of the nipples and figured I could drill and tap it for 3/4 NPT and put in a brass NPT hose fitting, but it turns out that even though the nipples are the same size, they have two different size holes in the manifold, and the NPT fitting would only work for one hole.

 

So I have to find another manifold, and since I've got this much torn apart, I also pulled the heater box, which revealed some other nasty surprises (in the next blog post)

 

Updated numbers:

Belts $10.00
Water Pump $28.00
Temp Sender $5.00
Water Divider $76.00
Freeze Plugs $10.00
Silicone Hose Set $120.00
Thermostat $15.00
Gaskets $10.00
Alternator $82.00
Starter $163.00
Radiator $60.00
Aluminum $25.00
Paint $12.00
Lower Hose $8.00
Radiator Bushing $5.00
Belmetric Bolts $60.00
Running Total $8,589.00

 

 

xr4tic

Shortly after I did the LEDs, I picked up some front Euro turn signals.  Spent WAY too much, but they're worth it.

20160621_194847.jpg

20160621_194838.jpg

 

First up, I replaced the brake fluid reservoir, master cylinder hoses and grommets, and bled the whole system.  Still have poor braking, but that should be fixed by replacing the power booster

 

Second up, replaced some of the shifter components, at least the ones I could reach while the trans was still in the car.  When I had it apart, I compared the stock shifter to the one from my E39 M5, overall same length but slightly longer below the pivot should give slightly shorter shifts.  Plus it's one piece and not worn out like the 2002 shifter.

20160612_171854.jpg

 

Took the strut bar off, cleaned all the overspray off of it, and tried to polish it up a bit.  Still rough, but way better than before.  Also found out it's made by BMP design and NLA.

20160617_211431.jpg

 

Installed a Crane XR3000 ignition box and Fireball PS50 coil (same coil as PS60, just black instead of chrome)

The XR3000 does not need a ballast line, so I pulled out that wiring, as well as some other leftover emissions wiring, and ran new wires to the unit and coil.

 

20160625_213015.jpg

 

20160625_185255.jpg

 

20160701_201248.jpg

 

Popped the valve cover off, cleaned it up with a wire brush, and then painted it with some krinkle paint, left it out in the sun to bake

20160629_133120.jpg

 

Also new spark plugs, cap, rotor, and made some plug wires using Accel universal 8mm wires  I need to figure out a good way to tie them up still.

Scraped off the raised areas of the valve cover as well and hit them with some fine sandpaper.

20160701_201322.jpg

 

It lasted a whole 5 minutes until I nicked it

 

I had an exhaust leak I attempted to tackle, found it all black at the header connector and figured it was just a bad exhaust donut, nope, the Ansa intermediate pipe is broken.  I couldn't find a small pipe with a flare on the end to try and fix it, so I just reinstalled it as-is and will fix later.

20160703_144602.jpg

 

Updated totals:

XR3000 $96.00
Coil $34.00
Wire Separators $15.00
Spark Plug Wires $27.00
Spark Plugs $7.00
Coil Mount $10.00
Cap/Rotor $17.00
Spray Paint $8.00
Nuts/Bolts $10.00
Wiring/Misc $50.00
Gaskets $18.00
Euro Turn Signals $270.00
Running Total $7,900.00

 

 

xr4tic

Now that the car was running, driving, and looking good with a bumper tuck, it was time to tackle the lights.

 

The turn signals, parking lights, license plate lights, and one brake light didn't work.  I essentially had headlights and one brake light.

 

I started with the license plate lights, picked up a set of cheap LED license plate bolt lights:  http://www.ebay.com/itm/252359694688

led_license_lights.jpg

 

They really suck to put in though.  If your current lights are in good shape, just consider putting LEDs in them.  Mine were in really bad shape, so this is the route I went.

 

I cut the old lights off the license plate bracket, drilled out the upper bolt holes so these would fit through, hit the bracket with a fresh coat of paint, then mounted it all up:

20160611_201710_mod.jpg

 

Then I went see if they worked, and......nothing.  Check for voltage - nothing.

 

Check the fuse, it's blown.  Put in another fuse and it pops when I try again.

 

Start checking the wiring in the trunk, and I find that a genius previous owner had connected the unused side marker light connections TOGETHER (the marker lights were removed from the car)

 

Unplugged them on both sides, new fuse, and they worked.  Now onto the tail lights.

 

One side was unplugged, there was speaker wire running from one taillight to the other and a bad attempt at trying to wire in some led strips as lights in place of the burned out sockets.

 

I pulled the housings out, and they were in bad shape.  Melted sockets, cracks, and poor contacts.  Decided some rewiring was in order, as well as some LED bulbs.

 

Bought some 1157 sockets:  https://www.amazon.com/gp/product/B00EZE8QQM/ref=od_aui_detailpages00?ie=UTF8&psc=1

bulb_sockets.jpg

I originally tried some Dorman sockets, but after mounting, found they were way too deep and couldn't fit the back on the housings.

 

The sockets I bought were a TIGHT fit when mounted on the top.

 

The 1157 is a dual filament bulb, so it allows a dual function - one filament for normal parking/tail light, other filament for brake lights.  So now instead of one brake light on each side, I now have two, and they are much brighter than stock bulbs.

 

I bought the following from Superbrightleds.com:

2x 1157-R18-T: Red dual filament tail/brake light
2x 1156-A18-T: Amber single filament turn signal
2x 1156-R18-T: Red single Filament Brake lights

 

I used a dremel to cut up the top socket to fit these, sanded the housing, painted them white, soldered in the wires (one to original tail light wire, one to brake light)

 

Why white and not silver?  White is more reflective than silver, and I also happened to have a can of white spray paint already.

 

20160619_114532.jpg

20160619_121955.jpg

20160621_213446.jpg

 

Tail lights only:

20160619_220453_mod.jpg

 

Brake lights on:

20160619_220531_mod.jpg

 

I installed a new EL13 flasher and my turn signals were working again.  I also needed a new hazard switch.

 

The headlights will be upgraded in a future post

 

Updated totals:

Fuses $20.00
LED Plate Lights $7.00
LEDs $80.00
Flasher $13.00
Brake light sockets $10.00
Hazard switch $47.00
Running Total $7,338.00

 

xr4tic

Something had to be done about those bumpers and once I saw CAtuned's S2000 swap project thread, I knew that's the direction I was going.

 

Lots of pics in that thread, bumper tuck is about 2/3 way down:

 

I started by compressing the shocks as much as possible, I forget the measurements, but I think I needed to shorten the shocks by ~7" and the compression alone was only 3"

20160530_161246.jpg

 

So I cut them apart, you know, for science.

 

Here's the what they look like on the inside:

20160530_195923.jpg

 

I trimmed the bumper with a cutoff wheel, then I put the shocks together, and tacked them up to the point the bolt head was just touching the nose piece. 

 

20160606_203932.jpg

 

Hmmm, still not as much tuck as CAtuned:

20160606_203923.jpg

 

I need more, but that bolt wont go any further back.

 

But the bracket will:

20160607_203457.jpg

 

I actually put the new bolt hole too close to the front, the piece wouldn't angle properly.  I had to grind the nose piece of the shock to allow it to angle enough.

 

I also shortened it too much with the new hole, had to cut the tacks off, pull the shock out a tad, and re-tack it.

 

Test fit:

20160607_204149.jpg

 

The shock bushing needs to be trimmed a bit:

20160607_210753.jpg

 

I cut the bumper up some more, had to trim a little bit off the bottom, but not much, and here's the finished result:

20160611_201626.jpg

20160611_201619.jpg

 

I really like it.  The rear will need to wait, because of the trunk floor rot, the rear shock bolts have been covered up in aluminum plate, I have to pull it out in order to get the shocks out.

 

As for cost, I think I went through 6 or 7 cutoff disks, so about $20.

 

Running Total $7,161.00
xr4tic

Now that the car is running, it's time to check it out, see what I've got.

 

On initial inspection, I spot the following things:

Weber 38 carb

Eibach springs in the rear (stock in front?  can't tell)

KYB rear shocks (can't tell in front)

Aftermarket front and rear swaybars (ST Suspension)

Mechanical advance distributor (no vacuum)

Unknown brand header

Full Ansa exhaust (that leaks)

Trim rings on the gauges, were these stock?

3- gauge pod on the dash with VDO gauges

 

I removed the carpeting so I could wash it, as well as look at the sheetmetal:

Trunk is completely gone, which I knew from the ebay add

Front floorpans have holes, driver side was "fixed" at a previous point

Driver side frame extension is rotted, not attached to floorpan, probably because of previous repair

Rockers/lower rear fenders have bulging/rusty areas, probably full of bondo

Looks structurally sound otherwise

Taillights/Blinkers/Brake Lights don't work

The gas pedal isn't attached

 

Floorpan shots (look at all that money!)

20160506_161338.jpg

20160529_140400.jpg

20160529_140332.jpg

 

And some rust under the heater box, probably a leak:

20160529_140447.jpg

 

I got it running fairly decent, so I go to take it on it's maiden voyage.

I start the car, push the clutch in, can't get it into gear.  Broken shifter doesn't help, but that's not the full problem.

Shut off the car, put it into gear, push in clutch, start it, and the car starts moving (clutch is in)

 

OK, maybe the clutch is a bit rusty from sitting so long, so I figured I would pressure bleed the clutch cylinders.

I hook up my power bleeder, and then fluid starts seeping out of the rubber grommets, but I was still able to bleed the clutch cylinder.

It still did it, but after a couple of start/stops, it got better.  It's still hard to get into gear sometimes, but I think that will clear up with use.

 

So now that it moves, will it stop?

 

Short answer:  No.

 

The idle raises when you push on the brake, indicating a leak and no power assist.  I have to stand on the brakes HARD to get it to stop, and it's very slow to do so.

Also, the shifter is so bad, I can't get it into second or fourth while moving, the shifter hits the driveshaft.

 

Time to order some parts.  Most of these I buy through getbmwparts.com, the reservoir from ebay and shift plate mounts from FCP.  Some of the more expensive parts I don't buy.

 

Here's the list:

http://www.realoem.com/bmw/enUS/showparts?id=2215-USA-11-1975-114-BMW-2002&diagId=23_0776
01    Circlip            3    07119932863
02    Shim            2    25111220199
03    Gearshift rod joint    1    25117503525
04    Dowel pin        1    23411466134
05    TENSION BUSH        1    25111203682
06    Plastic washer        1    25111434194
07    STRAIGHT SELECTOR ROD    1    25111204357
09    Lock Ring        1    23411466112
12    Cap                    1    25111205441
13    Circlip            1    07119932881
14    Rubber Ring        1    23411666133
15    Washer            1    34301163613
16    Spring washer        1    23411666122
17    Spacer sleeve        1    23411200844
18    Compression spring    1    23411200845
19    BALL CUP UPPER        2    23411466110


http://www.realoem.com/bmw/enUS/showparts?id=2215-USA-11-1975-114-BMW-2002&diagId=23_0774
10     Fillister-head screw    2    07119919669
11     Supporting bracket    2    25111208580
12    SOUND ABSORBER        1    23411200937
14    Rubber boot        1    25111100582
19    ROD            1    25111201238


Brake/Clutch Reservoir
master cylinder grommet        2    34311103205
grommet washer            2    34314650172
90 bend                2    34321102282
Hose                1    21521163714
reservoir            1    34321112399

 

I also place an order for Left/Right front floorpans from W&N, and purchase a welder (finally an excuse to buy one, now I need to learn how to weld)

 

Shifter/Brake Parts $179.00
Floorpans $150.00
Total $329.00
Running Total $7,141.00
xr4tic

What do you do after you've bought a car and are waiting for it to arrive?

 

Buy some rims for it of course!

 

Bought some BBS RS rims off ebay, 15x7 ET25, 4x108, and had them re-drilled to 4x100

20160429_184519.jpg

 

Car finally arrived, had to push it two blocks to my house because the truck couldn't go down my street.

20160429_184409.jpg

 

Rims installed:

20160430_164858.jpg

 

Charged the battery up, gave it a couple shots of starting fluid, car started right up.

Next time I tried, battery was dead.  I pulled it out and had it tested, it was toast.

 

Time for a new battery, lots of details on the board about this, but I first tried the original battery type - Group 42.  Picked one up from Advance Auto Parts, only to find out it wouldn't fit.  The flange on the bottom was too thick and wouldn't fit into the lip on the battery tray.

New vs. old battery lip:

20160427_172102.jpg

 

So I took it back and got a Group 47, same size as what was in the car before.  It fit with no problems.

 

Went to fire it up - Nothing.

 

Time to tear into the wiring.  Noticed lots of extra wires on the car running into and out of the cabin, to the lights, and all over the engine bay.  Pulled out everything that was attached to the positive battery terminal and wasn't original to the car:

20160430_160031.jpg

 

With the wiring cleaned up and a new battery terminal, car fired right up like it's supposed to.

 

I'll be attempting to keep track of what I've spent on this car, so for this entry:

Car Purchase $3,650.00
Shipping $1,200.00
BBS RS Rims $1,320.00
Tires $360.00
Redrill $60.00
Mounting $15.00
Lug Nuts $24.00
Locks $13.00
Battery $130.00
Misc Wiring/Fluids $40.00
Total $6,812.00

 

xr4tic

The Ebay Ad

Here's the original ad text:

 *Relisting* I am the third owner of this beauty. Bought her in 2013 but I had a motorcycle accident last year that left me handicapped and was not able to even start the car for some time. (She turns over, just fine and probably needs some cleaning of the carb) Now I can't even drive her or work on her sadly, so this is the reason for the sale. She was a daily driver, a runner, a friend. Never left me stranded nor did she lack the power, comfort, or reliability for 30+ mile round trips. I bought her from a man who would drive her to the Florida Keys (from Miami) to go fishing for fun. Problem with that was that the trunk eventually rusted out due to him leaving wet gear in the trunk (or so was told to me) he replaced the trunk with a diamond plate. Still has the jack and some tools though. Odometer stopped working, replaced oil religiously every 6 months. I replaced the tail lights with newer ones. The yellow fog lights are for show, though I'm sure you can wire them up. I put an ooga horn, but never got around to wiring it up. Had the front seats done up prior to my accident as I was planning on continuing to daily her and wanted to be comfortable in bolstered seats. The black trim that is missing from the bumper is included and intact, just needs to be fastened. She had a respray years ago according to previous owner. She has rust as is typical for a car this age, but is a looker still. (no rust on or near strut towers and none that you can see from 10 feet away) but there is rust on the body. This is a perfect car for someone looking to get into a good example of a 2002 in need of some restoration. Note: My intention was to rebuild engine and transmission to have a 2002 for life, but in my current situation I cannot do this with this car. My intent is that it goes to a good home, to someone who will appreciate it as much as I did when I first laid eyes on her. 

Ansi Exhaust , Weber Carb, Sport Suspension, Cd player ( missing speaker someone ripped it out) 

I will also be including a newer license plate holder with the lights intact. 

Vehicle is ensured for over $11K with reputable collectors insurance.

I had a newer gas tank added last year. I will include some spare parts that I've accumulated over the years. Newer door windows included, newer fuse box, spare wiper washer motor

 

And Pics

s-l16000.jpg

s-l16001.jpg

s-l16002.jpg

s-l16003.jpg

s-l16007.jpg

s-l16008.jpg

s-l16009.jpg

s-l16010.jpg

s-l16004.jpg

s-l16005.jpg

s-l16006.jpg

s-l16011.jpg

s-l16012.jpg

s-l16013.jpg

s-l16014.jpg

Sign in to follow this  
Followers 0