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74 tii Fuel leak by front cover inside engine


Go to solution Solved by SydneyTii,

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Dear 2002 tii community,

I started my 1974 tii today and the fuel smell was stronger than usual, After 5 minutes, I turned off the car, I went outside and saw that fuel was dripping beneath the engine.  After reviewing some of the discussions on this site I decided to replace the two hoses (yellow arrows).  I restarted the car and let it run, but fuel was coming out of the front cover next to the four hoses that go into the injection system ( red arrow). Hoping someone can shed some light or guide me as to whether this is something I can fix myself.  I thank you in advance.  Please note that I'm new to the 2002 tii. I purchased the car two months ago.  Thank you, 

Jangun

IMG_20240420_202728~2.jpg

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6 minutes ago, Jangun said:

After reviewing some of the discussions on this site I decided to replace the two hoses (yellow arrows).

 

The 2 hoses you replaced are high pressure from the pump.  The 2 clamps on the one for the fuel filter are correct, but they don't look cinched/tight enough.  The other hose you replaced need a fuel injection line clamp.  The pressure valve connection for the 4 injector hoses have rubber O-rings that will crack and leak (part # 13511257559).  You can replace these yourself.

 

Mark92131

 

https://www.realoem.com/bmw/enUS/showparts?id=2583-USA-10-1972-114-BMW-2002tii&diagId=13_0684

1970 BMW 1600 (Nevada)

 

 

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13 minutes ago, Mark92131 said:

 

The 2 hoses you replaced are high pressure from the pump.  The 2 clamps on the one for the fuel filter are correct, but they don't look cinched/tight enough.  The other hose you replaced need a fuel injection line clamp.  The pressure valve connection for the 4 injector hoses have rubber O-rings that will crack and leak (part # 13511257559).  You can replace these yourself.

 

Mark92131

 

https://www.realoem.com/bmw/enUS/showparts?id=2583-USA-10-1972-114-BMW-2002tii&diagId=13_0684

 

The pressure valves use a very small crush washer, not an o-ring. The o-rings are under the 4 hex screws that run along the top of the pump. See if there is fuel puddling there.

Karl B.

1974 2002tii Malaga ("Conrad") -->> Conrad's Restoration Blog

2003 330i ZHP 6-spd

2011 328i xDrive

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Mark, Karl, really appreciate the guidance here.  I purchased the 13511257559 parts and will replace as well as tightening the clamps and buy a fuel line clamp. 

 

Very helpful and useful! Thank you.

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And make sure the bolt that holds the banjo that the 2 hoses attach to is nice and tight, all the suggestions are good as well especially the 4 x O rings in the head of the pump but given where your fuel is coming out of my money is on the 2 hoses or where they attach to as there’s a fair bit of pressure there!

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Thank you Sydneytii! Will work on tightening everything.  When replacing the O-Ring is there a specific torque ratio or just tighten as much as I can?

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Sydney, you were right, after replacing the incorrect clamp with a fuel line one and tightening all the clamps, no more leak! Thank you!!

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