Well guys, I decided this morning to start up a blog documenting what will be going on with our new 2002 - http://my2002build.blog.com/ I will try to keep this updated as well.
Ben K.
So this is the official start to our 1973 BMW 2002 build. I’m hoping to keep things updated with progress, part numbers, and other great infos. BMW2002FAQ.com has been a huge point of reference for me so far and I encourage those interested in 2002s and other vintage BMWs to go and check it out – lots of great people on the there with a wealth of knowledge and parts galore!
Scarlet was purchases through ebay (doh!) in the hopes of getting a nice daily driver for the missus and save on some gas from her VW Touareg V8. A few many thousand later, along with way too many phone calls to the shipping company, and some nice chats with the seller, she finally arrived – with a drained battery during a down pour! Let the problems begin…
Scarlet has her issues:
no heater fan, no high beam, no windshield washer, leaking timing covers, incredibly dirty engine bay, leaky driver’s side kickpanel, three small rust holes on the passenger side floor board, and a cracking handbrake mount, left over old A/C parts, a rats nest or wiring, an amount of zipties that will make your cringe, the odometer doesn’t work, the front seats need some help…and the engine fan decided to eat the radiator!
The decision was made to just completely (well almost) do her up with lots of new goodies!
Here’s the plan:
New timing gaskets, clean engine bay, clean up the engine bay wiring harness, rewire most of the car, fix ALL the broken things, get rid of the HID lowbeams, add some vibration damping and sound insulation under the carpet, put in a new stereo, add fancy gauges, new engine mounts, transmission mounts, shifter linkage and stuff… That should just about do it!
Planning the future…
I guess a more detailed plan is in order
Engine modifications will remain few, but the engine compartment will be gone through thoroughly:
– Overall cleaning/de-greasing
– New timing cover gaskets
– New spark plugs (NGK BP6ES – 7333 gaped to ~.026) – complete
– New spark plug wires (8mm Silicons from Ireland Engineering)
– Keep the previous owners Bosch Blue coil* (9220081083 or 02211190271)
– Remove smog equipment
– New alternator (150A from Rush Power Systems – they also supply the needed bracket)
– E36 Positive Terminal Post
– Littelfuse Fuse Holder 298900 (3x to protect fuse panel, amplifiers, and battery)
– Tie together chassis grounds (probably with 8 gauge – don’t trust the old connections)
– New starter (I think it’s from a S14 – Bosch SR441X from Summit Racing)
– Put on new engine, alternator, and chassis grounds (O AWG)
– Replace all the old crusty wiring and reroute to look pretty
– Remove mechanical fan and replace with 12″ electric pusher fan
– Install a thermostatic switch from an E36 – it has ~164 and 195 degree outputs (use IEs adapter)
– Replace the radiator (PO had an E21 radiator installed – I have a “new” tested E21 rad ready to go in with better mounts to boot
– New waterpump and thermostat
– Neolites H4 headlights with Ceramic Connectors
– Rewire foglights
The interior will get a few add-ons:
– Rebuild cluster
– Redo the center console
– Add VDO Onyx gauges (Oil PSI, Oil Temp, and maybe outside temp?)
– Add a wideband gauge (will likely go in the glove box and used for tuning only)
– Subaru Legacy center cubby
– Pioneer DEH-80PRS headunit
– Zapco 360.4 and 1100.1 DC Reference Amps
– 2x MB Quart 12s – PWE302 (the wife said to save money use the ones I already had sitting in the closet )
– Usher 7″ midbassers (not sure of the install yet)
– New fuse box
– Relay cluster (might go PLC controlled)
– Add in some rare BMW foglight switch (not sure which one yet)
I think that’s about everything. I may have missed some things but that should do it.
*The blue coil has an internal resistor so the stock external one (whether the ceramic type or the hidden “in-wire” type) is not required. Some say the “Black”/stock coil with resistor and startup bypass circuit is better for more spark energy during startup, but I haven’t experienced any problems with just the “Blue” coil.