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Disassembly


JQ02

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From 10' this does not look like a car in need of disassembly, blasting, and repainting. Looking back, I'm still questioning my sanity. With ~ 80% of the disassembly complete, I'm very glad that I'm doing it!

Feel free to comment or DM me if you have any questions. I'll be happy to share additional pictures and share anything I learned on the way.

Dec 16, 2023

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Rolling the fenders 

(and found some bondo on the right rear :( )

1/2/24

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And not sure how I missed this one I bought the car (although having flown to Boston to drive it home, I'd prolly have still bought it) The passenger floor was replaced, but generally, the car still seems very solid)

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Disassembly started. I'm really liking the QuickJacks

1/7/24

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Debating filling in side markers

1/11/24

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Beltline removal terrible, but not fun

1/11/2024

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Interior removal started

1/11/24

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1/12/24

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Door cards bright covering of rain gutter (terrifying!)

1/21/24

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2 week sidetrack (I needed the room in the garage) to assemble woody cap that my stepfather had created 20 years ago, but didn't complete before he left us. Amazing craftsmanship!

1/27/24

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Did some hot laps in the cul-de-sac to make sure tires no longer rub:)
2/3/24
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Hotlaps lead to brakefluid sprayed all over engine bay(?) This was my last time driving the car with current setup, so wiped it down and moved on.
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More interior coming out
2/3/24
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Why 2 different sound deadeners (?)
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All the beltline trim is off. I think the knee trim is glue on. Gonna break out the heatgun to remove it. Later
2/7/24
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Lots of progress (about 5 hrs effort; thank goodness for heated garage!)
Removed drivers seat (Recaro; from pair I bought from @esty and upholstered, including heat (will do another post on that), turn signals, boot lid, boot lock (after this pic) rocker trim.
2/10/24
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Coming down the home stretch
Removed quarter windows and trim (thanks @Mike Self for the pointers). Kinda stressful, but got it done. I taped the windows to keep them from falling out while I unscrewed them. Definitely enough rust lurking that I'm glad I'm taking it all apart for paint!
Also removed speaker wires and most of the rest of the carpet.
2/11/24
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Windshield, dash, and sunroof out
2/12/24
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Put the old steelies on to avoid getting paint on the Rotas. Removed the passenger side window in the door - fought with the cotter pin for 1/2 hour only to realize I'd read Haynes wrong and didn't need to remove the cotter pin :(
I was skeptical about Hayne's suggestion to use a wooden wedge to drive the exterior trim off the door but it worked!
2/13/24
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Removed passenger vent window, door strap
2/18/24
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Removed rear window, headliner, sunroof tracks, door handles, drivers side door parts. Swapped Momo for original school bus wheel
Headliner was no fun and took a lot longer than I thought. Roof is very rusty; lost of surface rust and a layer of scale:( 
2/19/24

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Pulled the wiring harness out of the trunk and up to dash. Removed the last of the carpet and the cardboard underlayment. Need to tackle the sound deadening now that I've decided to blast the whole car. Found some unwelcomed rust:( 

2/22/24

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Getting ready to take the engine out!

Removed the battery, headlights. Started on underhood wiring harness removal.

Unbolted exhaust manifold! Never easy. Never fun. 6 of 8 studs came out instead of nuts. I've had worse, but it was still an hour fight.

Also applied Citristrip Gel to the trunk and wrapped it in saran wrap. Fingers crossed

2/23/24

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Drained the fluids, removed the intake, starter, and head.

I used my milwaukee shop vac in reverse to evacuate the radiator and block. That worked pretty well!

Citristrip seems to be doing its job. I scraped an area with a plastic paint scraper.

I'm so looking forward to a clean uniform color engine bay!

2/24/24

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Engine is out

2/25/24

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Removed front fenders, headlight buckets, heater box, hood latch rod and parts.

3/2/24

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Engine disassembled (leaving crank in for machinist). #4's had a broken piston ring

Brake booster out

3/4/24

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Corded impact wrench zipped that pulley nut right off!

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Working my way through wiring harness removal

Removed pedal box

Quite the rodent nest on the frame rail next to the pedal box!

3/8/24

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Finally got the wiring harness out of the car!

The trick was finagling the fuse box arrays through the hole into the passenger compartment and disconnecting the ignition wires and taking that bottom hole harness into the engine compartment.

Scraped off most of the firewall insulation

Removed the gas tank and found a big rust hole :( 

Remove the driveshaft

Mostly removed the exhaust

Used Citristrip to remove paint from right rear quarter and found bondo. Was pleasantly suprised that @BLUNT stocked the rear quarter patch panel and shipped it the same day I found the issue!!

3/9/24

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3/22

Used 2 ratchet straps and a couple pipe wrenches to pull apart the exhaust. It's fairly new. I'll prolly keep the resonator and get a less restrictive muffler.

Removed some of the last bits still on the car (trans brackets, trim clips, washer sprayer nozzles, A and C pillar foam

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3/23

Boxed up most of the parts to store 'til post paint (will recondition a lot of them while waiting)

The rest of the paint on the trunk lid pretty much fell off. Leaving Citristrip on for almost 3 weeks didn't seem to bother the primer, but made the paint supersoft.

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3/26

Started taking up the sound deadener with a multitool

Removed the battery try. Ground down the welds / near the welds with a cutoff wheel so pretty much took it off in one piece

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Haven't updated in a bit. 

 

5/1

Designed an under seat battery box and had if fabbed by sendcutsend.com

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5/2

The nuts and bolts of the rear brake lines are completely seized, including the nut that's welded to the floor under the seat that holds the tee - which has more air surrounding it than it's supposed to :(

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Ground off the paint and found that the bond is not as bad as I thought - and it was just as skim coat over a sketchy welded patch. I have repair panels to replace the area with.image.thumb.jpeg.4a1951dbd486797e24345be717fd8dac.jpeg

 

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Edited by JQ02
added pics for 3/8,9 progress

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Thans @Mikesmalaga72 I appreciate the encouragement. I've had some busy weekends and seem to have torn something in my shoulder trying to wrench out the rear brake line - laying under the car with arms above head.

I'm chipping away, but more slowly.

Also, still trying to find an auto body since the guy I'd scheduled crapped out on me.

  • Like 1
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Look around for a hobbyist locally that builds hotrods etc that can talk to metal and knows how to block and lay down some nice paint. Go to some local cruise ins you might find an honest hotshot that would work with you. Paint and materials are horrendously expensive but go for the gusto when its color time. Most painters feel comfortable with PPG system, Glasurit, and Spies Hecker are inordinately higher priced but your call. Try to keep at it, but family and health are priority. My project took me years due to priorities, success through faith and perseverance has helped me immensely. 

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10 hours ago, Mikesmalaga72 said:

success through faith and perseverance has helped me immensely

Same! 🙏

Thank you for the advice! All the custom shops seem to be an hour away so it's taking a while to find them. I have a short list of 3 after talking to 17 shops. I'm waiting for call backs and am going to visit 2 of them tomorrow.

I could be persuaded to go with PPG, but I'm willing to pay a bit more for Glasurit. 

I'm determined to have it back on the road this year - unless scheduling dictates it gets painted in the fall. We shall see.

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