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DukeRimmer

Solex
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Posts posted by DukeRimmer

  1. Removal;

    Disconnect latch from C pillar using common phillips screwdriver. Remove ¼ trim panel and vertical windlace from both sides of the B pillar.

    Insert cotter pin extractor or other hook tool at top of front rubber seal and pull away from B pillar (pic 187).

    Remove lower three screws from hinge using long #2 phillips screwdriver (pic 189). Loosen final screw, grasp and hold rear of glass, and remove final screw. Withdraw glass complete with hinge, front seal, and latch. Glass will break if it is forced open too far when accessing hinge screws. Use of longer screw driver prevents too much opening.

    Pull door whether strip from vertical moulding, lower glass seal from horizontal moulding, and drill out retaining rivets.

    Remove mouldings. Clean, repair rust, and paint as needed.

    Installation;

    Apply brushable seam sealer to attachment holes (pic 195). Install mouldings using aluminum rivets only. The aluminum rivet mandrel breaks very easily, so push down hard on rivet gun to set the moulding into the seam sealer. Do not use stainless steel rivets. They are hard to collapse and the mandrel is hard to break. This puts stress on, and can easily crack, the paint around the retaining holes. Cracked paint invites rust demons, so be gentle with the retaining holes. Brush some sealer on the tops of rivets (pic 191).

    Place ~15mm wad of strip caulk in front corners of ¼ light opening at the ends of the seals. Reattach seals, using rubber glue on door seal if needed.

    Reinstall ¼ glass assembly using long screwdriver. Have tweezers or magnet on hand to retrieve dropped screws captured behind the vertical seal. Reinstall latch using short screwdriver. Reinstall windlace and trim panel using soft hammer. Remove seat bottom if trim panel is reluctant.

    Photos;

    197; Tools and supplies not including those for cleaning and painting.

    187; Hinge seal and hook tool.

    189; Long screwdriver accessing hinge screws.

    191; Original brushable seam sealer (gray color) on top of rivets.

    195; Original seam sealer at attachment holes.

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  2. The cotter pin holds the glass to the hinge. The screws hold the hinge to the pillar. Removing the cotter and glass before removing the hinge is like removing the points before removing the distributor. Like removing seat tracks before removing seats.

    Looks like it's time to do a write up on this subject. My experience with replacement of the mouldings will generate much more argument than removal of glass. Get ready to disagree with Rimmer.

  3. Use a "one step cleaner/wax". Avoid abrasives of any kind, and don't spend big money on snake oils with big promises. You may be doing this already as I don't know harly, german stuff, or excaliber. I can't recomment a brand because I've been using the same stuff for thirty years, and it's not widely available.

    It should instantly remove oxidation and water spots with no effort, and leave a wax shine. It will not last a long time, but will look good for a while and not waste your time and money. Most importantly it will not remove, and will protect what little solid paint is left.

    The smaller print in the pic below prominently states one step cleaner and wax. Look for a major brand with that description.

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  4. The old guy I apprenticed under wore no particle mask, no respirator, and smoked two packs a day. He's in his late 70's now and healthier than I am. I started using masks in the late seventies and had no problem with dusts and chemicals, but became hyper sensitive to cigarette smoke. Many smokers were offended when I headed for the door when they needed to light up, but I had to go. I got over it about two years after retirement. One of my employees could work with all the dusts and vapors except brushable seam sealer which made him nauseous. We all have different sensitivities.

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