Jump to content

frame rail replacement


Markster

1,838 views

My fit-up number umpteen - going well.  front to rear location, shock tower location, floor pan location all good.  getting ready to plug weld all the holes from drilling out the previous brake fluid rotted rail.  Once those are plugged I plan to fit in the rail once more and weld it in.  Nice working with such a solid California car - no rust in the pan or any other portions along this mount up.  I would say the most difficult fit area was here where the fire wall meets the floor pan and the new rail - if this is not right no other dimensions will be met. IMG_1031.jpeg

 

Next difficult area was the floor pan - I had to "bring it down 1/4 inch to "meet" the rail.

 

IMG_7930.jpeg

 

 

Another area of note about the rails out there is the width of the new rail is 5 or so mm wider than the old - no issues but close to pedal box.

 

Comments welcome - I am sure some of you have tried this?  ?

 

IMG_7898.jpeg

IMG_4805.jpeg

IMG_5656.jpeg

IMG_7925.jpeg

IMG_7070.jpeg

 

The frame rail is in!   I used weld through primer and my trusty new ESAB 205 TIG/MIG welder.  I am very pleased with the outcome.  More touch up with paint and seam sealer and undercoat but wanted to share the progress.  The fixtures held to a 32nd of an inch!  Factory spec.  

880453F5-5FC2-4EF5-A49A-516B0780560B_1_105_c.jpeg

6FAFE64D-C230-4A79-A8BF-17FD34C000B0_1_105_c.jpeg

 

  • Like 1

2 Comments


Recommended Comments

The new rail is in!  Thankfully the car has very little rust - just the rail from brake fluid so drilling out the old spot welds left me plenty of metal to weld in the new rail.  I used the MIG, Rosette Welding. I used weld through primer too.  My welder is an ESAB 205 - and it worked like a champ.  I made several jigs to hold the rail in place and they did great.  I held all the factory dimensions to 1/32 of an inch too.  (I can share those with anyone who would like to do theirs - essentially some angle iron and a tape measure and you are good to go).  A few welds will need to be ground down and made to look pretty but overall looks great to me.  Glad to get this one item off the list!  

 

1B973A9B-9C85-485D-9299-46BCF24D2277_1_105_c.jpeg

953D8AE0-DD44-4322-84B4-54D1F3D0CC4F_1_105_c.jpeg

880453F5-5FC2-4EF5-A49A-516B0780560B_1_105_c.jpeg

  • Like 1
Link to comment

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
  • Upcoming Events

×
×
  • Create New...