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Prologue


Simeon

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Ok, I thought I would prepare a blog about the restoration of my car. I bought it in 2005 in Sydney NSW and drove it daily (sort of) until about 2 years ago. I had a sojourn to Bankok and London for 4 years work during that time, during which time my father in law dutifully drove it to lawn bowls once a week.

The car had always been in good structural condition with no serious rust but it had had a few dings in the past that had been repaired to differing standards. It also looked like someone had seen a lot of unfinished roads (popular in the outback) so was covered in stone chips all slowly starting to rust. I normally favour cars with a bit of patina but the paint flaws were so numerous, if I drove it much longer without doing something, the flaws would become something much worse. This coincided with the arrival of my son so I took the car off the road to strip, one panel at a time, back to bare metal. I did not expect it to be quick and with a new baby there is plenty to distract from progress. I am not expecting a show car, this is purely about making it look a bit better while I extend its life. I have used minimal filler; it is mainly warts and all for a 40+ year old car (fun fact: the car was built the same month and year I was, we miss sharing a birthday by a few days).

As I write this, I have the car completely stripped (top side, external panels and boot*) and sprayed by myself in two part epoxy primer. Having ground out hundreds of stone chips and a small amount of welding, I am not expecting the rust to be back again for some time. The car is due to go into a local paint shop for a final fettle and a fresh coat of Chamonix white. They have promised to get it back to me in two weeks (ok, maybe three...) and then the fun part of reassembly begins. I will also install a new headliner while all of the glass is out but the rest of the trim, bar new door seals, window seals will go back. I have a self imposed deadline, I may have to move back from Adelaide to Sydney in the 3rd /4th quarter of the year, plus I want to enter the 'Bay to Birdwood Classic' run in September which is a big deal in South Australia.

With this blog I intend to document for posterity some pictures taken during the bodywork stage plus the trials and tribulations of reassembly. I also expect that there will be a backlog of mechanical stuff I will need to do having had it stand for 2 years. Definitely need to swap the guibo and will rebuild the gear shift and replace the transmission mount while I am there. Nothing worse than getting a car back on the road and then slowly suffering failures as things are brought back to a rude awakening. Brakes are usually a good one. I swapped both calipers and both rear wheel cylinders over the years but I have not touched the master cylinder. I have changed the fluid yearly in the past but I am expecting to have to swap the MC at some point.

RHD master cylinders are horrifically expensive. Jaymic has them at over £400 which is $780 AUD. suffice it to say, I will be exploring other avenues here. Some people in Aus have some success in swapping them out for other manufacturers equipment. I have seen Mitsubishi and Fiat MCs grafted on. I may also investigate rebuilding myself, though I generally like to have new brake hydraulics for safety. Don't worry, Dear Reader, I will keep you abreast every step of the way.

That is enough for now. My next entries will be less wordy and more pictures. I promise.

*normally I moderate my language to accomodate my American colleagues but this is my blog so expect the Queen's English and no Websterisations.

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Mate, just had the same issue myself with the master cylinder, W&N Have the wrong part, they have taken mine back for a refund, BMW parts number issue. Jaymic have a recon one, not cheap but there you are.

My solution was to get the one off of my car professionally refurbed, which means a Hone of the bore and all new internals. Bimmer Tech in Balgowlah Northern Beaches are doing it, good company. There is probably someone around by you was well. It's cost me $320aud.

Cheers.

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