Motor Meets Transmission.
Progress has been slow. (I promise not to start every blog post that way!) However, I now have the electric motor (Parker GVM 210-150) mated to the 4-speed transmission with a coupler from Hayes to mount the clutch assembly and a custom aluminum bell housing adapter. That motorcycle in the background of the photo below is one of the reasons why progress has been so slow, but I'll save that for a separate post...
So what does it look like in the former engine bay?... tiny.
There's more "stuff" required to fill out the motor bay, but it's still a surprise to see how small a modern EV motor is needed to outperform the original drivetrain. As a reminder, this is a 100# water-cooled, internal permanent magnet motor producing 189 lb-ft of torque and somewhere around 160hp. Unfortunately, the weird stock engine mounts didn't provide a lot of good options to mount the motor, so we improvised and came up with unique steel mounts that will attach through urethane bushings to the frame rails via a new welded-in bracket. I was hoping not to compromise the frame rails, but this car is never going to be converted back, so what the heck...
Now that the drivetrain is nearly in, I'll need to make some progress with the battery assembly and wiring harness next. I've also got a few more big components to get on order - namely the motor inverter, which will sit above the motor on a yet to be designed bracket. Stay tuned!
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