Hey guys, I'm new here and looking for a few specifics to get me started on my rack swap.
I'm doing a K24 turbo with a Getrag 260 swap in a LHD '75 2002, and unfortunately the rebuilt OEM quick ratio box isn't going to work with our build, (it will crash with the AC compressor) so I've cleaned the OEM steering and motor mount bracketry off the crossmember in preparation for new motor mounts and rack mounts.
I've already got the new motor mounts done and I'm trying to figure out the steering rack mounts for an E21 manual rack.
I've read through a lot of threads, hear and on other sites, of doing this swap. Most of it has just been a lot of fluff, staying how difficult it is, without a lot of constructive information.
I'm a mechanical engineer, with a trade background in fabrication and welding. I have also done many other custom car and motorcycle builds, however this is my first BMW car, and my first dealings with a steering rack. I have designed and built custom 4X4 suspensions so I have an understanding of the importance of getting everything lined up properly for function.
I've read that the steering arms on the shocks need to be modified by shortening them 50mm, which won't be an issue. But I would like to know how far back from the crossmember to set the rack for its mounts? Is there a distance that works well, or do I just make everything line up as much as possible once the arms are shortened with the tierods being perpendicular to the wheels when the wheels are straight?
Are you chopping off the colum at the fire wall and routing it with 2 U-joints to mate with the rack?
I also read that due to the length of the rack being wider than the inner control arm mounts there will be inherent bump steer.
I am sure there are also some aspects to this swap I am not aware of, and could use a little guidance.
Please, if you have any experience with a rack swap i would greatly appreciate your input or information so i can continue making progress on this build.