I know this is an old thread, but I ran across it and it has me confused. As I understand it, the original question is whether the relationship between the rotor and the terminal on the distributor cap changes as timing advances to the point that the rotor and the cap terminal no longer are aligned correctly.
I think there is a misconception here. If you take your distributor cap off and look at the components, the rotor, points (or elec or optical pickup), bump on the distributor cam (or slot in shutter wheel) and distributor cap all have a fixed relationship to one another. Take the crane optical setup for example. I just went through the process of drilling a hole in the cap so I could see the rotor to terminal relationship and adjust the optical pickup accordingly. once this relationship is set, I don't believe it changes (shutter/rotor are on the same fixed shaft and pickup and cap are fixed). The advance mechanism rotates the shutter/rotor so the timing event happens earlier relative to the crankshaft, but the shutter/rotor/pickup/cap relationship doesn't change. In order for the rotor position to change relative to the cap terminal, the shutter wheel and rotor relationship would have to change. Please explain if I am looking at this incorrectly.
so in a nutshell -- I don't think the rotor changes its position relative to the cap terminal with advance -- rotor width doesn't really matter as long as you have your pickup placed so the rotor lines up with the cap terminal at idle (alignment won't change with rpm).