Gasket puzzle

[Beantown]

Hi all.

 

I am rebuilding my motor and have purchased a head and block gasket set from IE.  I have a 1.8 head and and a 2.0 block.  Anyway,  I was a little overwhelmed when I received them.  I know I will not be using all of them, but just want to know where they all are suppose to go.  I contacted IE and they did not have a diagram explaining the location of all the gaskets and o-rings,  but they didn't have anything.  I am looking for some info from the mighty 2002 forum to fill in the missing gaps and maybe these pictures and info can help someone else in the future.  See the image and if you know where the gaskets or o-ring go,  post a comment and maybe we can compile a list.

 

Thanks for all your help now and into the future!

 

Block Gasket set.

A. Sump or oil pan

B. Timing cover(Lower)

C. Water Pump

D. oil filter/block gasket

E.  bolt at frt and rear of block crush washers   14 X 18

F. 12 mm ID x 15 mm OD

G.  drain plug gaskets and crush washer for timing chain tensioner piston plug

H. Water pipe fitting in block ( above starter ) crush washer           10 X 13.5

I.  Drain plug washer for coolant drain plug in block just below #4 exhaust         12 X 15.5 

J. oil tube from pump to block 1 on each end

 

Head Gasket Set 1.8

A. Throttle body for later 320

B. Front Intake w/ water inlet

C. Cold start housing later 320

D. Distributor housing

E. Timing Chain Cover (Upper)

F. 3 rear intake

G. Manifold to down pipe

H. Exhaust Manifold (Should replace the 4 individual exhaust gaskets with the later one piece with built in heat shield)

I. 14 mm ID x 18 mm OD

J. 22 mm ID x 27 mm OD Crush washer

K. Distributor  O ring

L. 22 mm ID x 27 mm OD Flat washer

M. Lower distributor housing bolt seal 

N. 14 mm ID x 18 mm OD Flat washer

O. Oil spray bar in head for banjo bolt seals  

P. 11 mm ID x 13 mm OD Flat washer brass

Q. 10 mm ID x 13 mm OD Flat washer brass

R. Intake manifold and associated parts washers

S. Valve Cover

T. Fuel dist housing gasket

U. Fuel dist o ring ( under fuel dist between dist and housing)

V. 12.4 X 9 X 1.7 o ring throttle body

 

Thanks!

Edited November 17, 2020 by Beantown

[Son of Marty]

For the block set 

D. oil filter/block gasket

J. oil tube from pump to block 1 on each end

what I don't see is the rear main seal holder to block gasket

 

Head set

replace the 4 individual exhaust gaskets with the later one piece with built in heat shield

A. C. T. not for a 2002 most likely for a later style fi.

 

[Hans]

In my experience, there are always mystery gaskets and seals that don't get used.

[tech71]

Since its a cylinder head kit for a 1.8 I would guess #19 might be O rings for the injectors but 19 of them? Maybe for the fuel rail as well. You wont need those?

L and N look like crush gaskets, probably for the oil gallery plug under camshaft and coolant fitting on back. Probably an o ring for the distributor on there somewhere.

Thats all I got.

[Beantown]

I thought that maybe R(19 brass washers) were for the intake manifold and the exhaust manifold?

I think K is for the distributor. 

Yes,  L and N look like crush washers.

[tme]

Not familiar with the 1.8 head or gasket set but M looks like the lower distributor housing bolt seal and O look like the oil bar banjo bolt seals.  Both are pretty important.  This may help.

 

[stephers]

For the sump kit

 

E  bolt at frt and rear of block crush washers   14 X 18

F   really need size

G  drain plug gaskets

H and I     water pipe fitting in block ( above starter ) crush washer       drain plug washer for coolant drain plug in block just below #4 exhaust    10 X 13.5 & 12 X 15.5 

 

For the head gasket

 

A   throttle body for later 320

C cold start housing later 320

I   need size

J need size

K dist o ring

L need size

M dist housing bolt seal

N need size

O  oil spray bar in head for bango bolt seals  

P  need size

Q need size

R intake manifold and associated parts washers

T fuel dist housing gasket

U fuel dist o ring ( under fuel dist between dist and housing

V 12.4 X 9 X 1.7 o ring throttle body

 

 

If you get me sizes of the parts that I don't have , I can figure out the rest  

 

Thanks, Rick

[stephers]

I forgot   also in the sump gasket kit   G is also the crush washer for timing chain tensioner piston plug

[Beantown]

Awesome info!  We are getting close now.  I added the new descriptions and added the sizes needed.

 

Thanks all.