Jump to content

Fuel Gauge Only Reads 'full'


Recommended Posts

If only it weren't lying.... To have a bottomless fuel reserve! Sadly not the case.

Anyone ever had this one? Doesn't matter what level the tank is at, gauge reads Full.

I just replaced the whole cluster so almost for sure I know the problem is the gauge itself.

Just looking to see if someone knows how to fix it

-Frosty

Special thanks to: Andrew from Ireland Engineering, Richard from Beyond '02, and Bryce 'DenverTii' here on FAQ

All have been incrediblly helpful and invaluable resources. Thank you!

Link to comment
Share on other sites

"I just replaced the whole cluster so almost for sure I know the problem is the gauge itself."

 

Is this what you meant to say Frosty? The other gauge worked in the old cluster but the new cluster's fuel gauge isn't working. Just swap multi gauges and call it a day. Or...do you mean you replaced the cluster and almost for sure know the problem is the sender? Try swapping the wires on the sending unit (in the trunk).

 

Check grounds, check grounds, CHECK grounds. For both of you.:-)

1974 polaris A 4281992 (total resto with 5-spd conversion)

1976 jadegrun 2744974 (sold then killed by the new owner, grrrr!)

1976 sahara A 2392532 (sold)

1971 nevada 2571108(RIP)

Link to comment
Share on other sites

"I just replaced the whole cluster so almost for sure I know the problem is the gauge itself."

 

Is this what you meant to say Frosty? The other gauge worked in the old cluster but the new cluster's fuel gauge isn't working. Just swap multi gauges and call it a day. Or...do you mean you replaced the cluster and almost for sure know the problem is the sender? Try swapping the wires on the sending unit (in the trunk).

 

Check grounds, check grounds, CHECK grounds. For both of you.:-)

Yes. I replaced the whole cluster. Back dated my '74 fake wood to a '68 all black style. I sold off the old (working) cluster before I knew the fuel gauge had malfunctioned...

Copy the grounds check. TBC....

Special thanks to: Andrew from Ireland Engineering, Richard from Beyond '02, and Bryce 'DenverTii' here on FAQ

All have been incrediblly helpful and invaluable resources. Thank you!

Link to comment
Share on other sites

Check grounds, check grounds, CHECK grounds.

 

 

The signal wire from the sender is shorted to ground or you lost ground to that gauge.

these.

 

and check the sender.  if grounds check out, pull sender out of tank and test resistance right side up and upside down.  

3xM3

Link to comment
Share on other sites

A gas gauge that twitches all the time probably has a bad ground, either at the gauge itself or at the sender unit.  Lotsa archives on grounding the temp and gas gauge.  If it twitches only when partly full, it's probably crud on the resistance wires inside the sender unit.  There's a plastic float that rides up and down on the resistance wires, varying the ohms and thus the reading on the gauge.  You'll need to carefully dismantle the sender (see archives for how to) and VERY gently clean the wires with carb cleaner, laquer thinner etc.

 

mike

'69 Nevada sunroof-Wolfgang-bought new
'73 Sahara sunroof-Ludwig-since '78
'91 Brillantrot 318is sunroof-Georg Friederich 
Fiat Topolini (Benito & Luigi), Renault 4CVs (Anatole, Lucky Pierre, Brigette) & Kermit, the Bugeye Sprite

Link to comment
Share on other sites

The sender wire is probably shorted out to ground somewhere, try unplugging the wires from your gas tank sending unit and see if it still reads full, if it does then your gauge is receiving a 0 ohm ground signal from somewhere.  A bad ground to the gauge will cause it to flutter or read low, not full.

 

The gauge could also be bad, you can actually remove it from the cluster and test it independently with a power source, some alligator leads and a couple resistors (or a variable resistor that will work in the range of 0-75 ohms)

74 Golf

Link to comment
Share on other sites

Archived

This topic is now archived and is closed to further replies.

  • BMW Neue Klasse - a birth of a Sports Sedan

    BMW Neue Klasse - a birth of a Sports Sedan

    Unveiling of the Neue Klasse Unveiled in 1961, BMW 1500 sedan was a revolutionary concept at the outset of the '60s. No tail fins or chrome fountains. Instead, what you got was understated and elegant, in a modern sense, exciting to drive as nearly any sports car, and yet still comfortable for four.   The elegant little sedan was an instant sensation. In the 1500, BMW not only found the long-term solution to its dire business straits but, more importantly, created an entirely new
    History of the BMW 2002 and the 02 Series

    History of the BMW 2002 and the 02 Series

    In 1966, BMW was practically unknown in the US unless you were a touring motorcycle enthusiast or had seen an Isetta given away on a quiz show.  BMW’s sales in the US that year were just 1253 cars.  Then BMW 1600-2 came to America’s shores, tripling US sales to 4564 the following year, boosted by favorable articles in the Buff Books. Car and Driver called it “the best $2500 sedan anywhere.”  Road & Track’s road test was equally enthusiastic.  Then, BMW took a cue from American manufacturers,
    The BMW 2002 Production Run

    The BMW 2002 Production Run

    BMW 02 series are like the original Volkswagen Beetles in one way (besides both being German classic cars)—throughout their long production, they all essentially look alike—at least to the uninitiated:  small, boxy, rear-wheel drive, two-door sedan.  Aficionados know better.   Not only were there three other body styles—none, unfortunately, exported to the US—but there were some significant visual and mechanical changes over their eleven-year production run.   I’ve extracted t
  • Upcoming Events

×
×
  • Create New...