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Rear brake work this weekend. Any last minute advice???


Koblenz

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Ok, I read the posts. Got the equipment (new drums, shoes, top and bottom springs, cylinders, ebrake cables and new ebrake upgrade kit). I have the brake fluid, new res hoses, clamps, mc grommets and elbows.

I will be picking up a 3 arm puller and a 36mm rental from Autozone.

Am I forgetting anything? Any input is appreciated.

BTW, this job will not have an impact wrench. All labor will be grunt force.

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Two words: brake cleaner, lots of it. Also, the correct wrench to adjust the big nut on the back of the dust cover for the adjustment cam. A nice 30 to 40 degree bend to the end of the wrench makes it so much easier and doesn't round off the nut. Good luck.

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3-arm puller and 36mm socket ???

doing stub axle wheel bearings ???i hope not ?

that will take a week and tons of grunt and many

more questions?

'86 R65 650cc #6128390 22,000m
'64 R27 250cc #383851 18,000m
'11 FORD Transit #T058971 28,000m "Truckette"
'13 500 ABARTH #DT600282 6,666m "TAZIO"

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Few thoughts:

1. Mike Self offers a way of using vise grips on the inner part of the adjuster to free them up that saves the "nut" on the back side of the backing plate

2. Great time to replace the flex lines.

3. Use only flare type wrenches on the tube nut fittings.

4. Some like to slightly relieve the front edge of the shoes

5. Apply some anti-sieze where the shoes move against the backing plates.

6. Bleed the clutch while you are at it.

brakebleedingtools-2.jpg

7. if you have difficulty getting the tube nut on the hard line into the wheel cylinder, loosen the two 10mm headed bolts or even remove them first.

"90% of your carb problems are in the ignition, Mike."

1972 2000tii Touring #3422489

1972 2002tii with A4 system #2761680

FAQ member #5

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so if your remove the backing plates because

of dead adjusters - you will be removing the stub

axles. 40 years old and stuck really good -

no way to remove and reuse those original bearings.

They, the races willbe damaged in the pounding

& pulling process to remove them. TODAY - order

two rear wheel bearing kits. It includes bearings,

seals, cotter pin.............

02rearwheelbearings02diagramspec.jpg

inspect the stub axle splines and hub splines really

good after they are cleaned

stubaxleTOAST.jpg

'86 R65 650cc #6128390 22,000m
'64 R27 250cc #383851 18,000m
'11 FORD Transit #T058971 28,000m "Truckette"
'13 500 ABARTH #DT600282 6,666m "TAZIO"

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You will need at least a 1/2" drive breaker bar, I slip a 6' steel pipe over the end of it to bust the rear hub nut. 340 ftlbs is not a fat guy wearing a steel shank boot. So you will also need to find a high torque torque wrench to reinstall.

Daron

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Any last minute advice? Sure. The rear drum brakes don't do shit on a 2002. Ignore them.

(the above comment is brought to you with a seriousity quotient of perhaps 8%)

The new book The Best Of The Hack Mechanic available at https://www.amazon.com/gp/product/0998950742, inscribed copies of all books available at www.robsiegel.com

1972 tii (Louie), 1973 2002 (Hampton), 1975 ti tribute (Bertha), 1972 Bavaria, 1973 3.0CSi, 1979 Euro 635CSi, 1999 Z3, 1999 M Coupe, 2003 530i sport, 1974 Lotus Europa Twin Cam Special (I know, I know...)

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My advise would be to set aside at least 45 minutes to do all this work. :-)

Bob Napier

Bob did you say 45 minutes or 45 hours, 27% seriousnessly qwotient

Happy Trails to u~ Dave Miller
76 Golf~Rhiannon~BM Mascot~*~97 328is~Silver Ghost~*~68 1600~Wisperin Beast~*~70-02~Bumble Beast~*~76 02~Beast~

Keep smilin all the way

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Like pouring concrete. First 15 minutes are free.

My wife asked me to run out and get a pizza while dropping in a longblock and getting my alignment into the pilot bearing. I guess I was past my 15 minutes of pour time.

Uh...take that as you want....yes I have kids now.

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