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im3crazy

WIRING COLOR CODES AND DIN STANDARDS

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This might make a good FAQ article since there are continuous questions regarding the various wiring diagrams and color codes. We could also provide a library of the wiring diagrams that have been collected on the forum.

DIN WIRING AND TERMINAL STANDARDS

Provided by im3crazy 3-16-2011

From Bosch Automotive Handbook, 3rd edition

We all have seen the number codes on our relay and other electrical terminals, but many

of us probably don't realize that these follow the DIN standard. Once you understand the standard it's much easier to troubleshoot the many grmelins that live in the '02s.

I've also included the color codes and gauge size crossover to AWG sizes.

It also might be helpful in future to include a common wiring scheme for the 02 models e.g. ground=brown, accessory/radio connection=violet/white; horn switch lead =brown/yellow etc.

Terminal Designations (Excerpts from DIN Standard 72 552)

The terminal designations do not identify the conductors, because a device with different terminal designations can be connected at the opposite ends of each conductor. If the number of terminal designations is not sufficient (multiple-contact connections), the terminals are consecutively labeled using numbers or letters whose representations of specific functions are not standardized.

WIRE COLORS

English .......................DIN (German)

Black . . . . . . . . . . . . . . . . . . . . .Sw

Blue . . . . . . . . . . . . . . . . . . . . . .Bl

Brown . . . . . . . . . . . . . . . . . . . ....Br

Green . . . . . . . . . . . . . . . . . . . . ..Gn

Gray . . . . . . . . . . . . . . . . . . . . . .Gr

Orange . . . . . . . . . . . . . . . . . . .....Or

Pink . . . . . . . . . . . . . . . . . . . . . .Rs

Purple . . . . . . . . . . . . . . . . . . . ...Vi

Red . . . . . . . . . . . . . . . . . . . . . ..Rt

Turquoise . . . . . . . . . . . . . . . . . ....Tk

White . . . . . . . . . . . . . . . . . . . . ..Ws

Yellow . . . . . . . . . . . . . . . . . . . ..Ge

Wiring Sizes: Metric - AWG

.5mm = 20AWG

.75mm = 18AWG

1.0mm = 16AWG

1.5mm = 14AWG

2.5mm = 12AWG

4mm = 10AWG

Ignition

1 . . . . . . . . . . .Ignition Coil, Distributor Low-Tension Circuit

Ignition Distributor With Two Insulated Circuits

1a . . . . . . . . . .to Ignition Point Set I

1b . . . . . . . . . .to Ignition Point Set II

Ignition Coil, Distributor

4 . . . . . . . . . . . High-Tension Circuit

Ignition Distributor With Two Insulated Circuits

4a . . . . . . . . . .Terminal 4, from Coil I

4b . . . . . . . . . .Terminal 4, from Coil II

15 . . . . . . . . . .Switch-Controlled Positive Downstream from Battery

(from Ignition Switch)

15a . . . . . . . . .In-Line Resistor Terminal Leading to Coil & Starter

Glow-Plug Switch

17 . . . . . . . . . .Start

19 . . . . . . . . . .Preglow

30 . . . . . . . . . .Line from Battery Positive Terminal (Direct)

31 . . . . . . . . . .Return Line from Battery Negative Terminal

or Ground (Direct)

31b . . . . . . . . .Return Line to Battery Negative Terminal or Ground Via

Switch or Relay (Switch-Controlled Ground)

Electric Motors

32 . . . . . . . . . .Return Line*

33 . . . . . . . . . .Main Connection*

33a . . . . . . . . .Self-Parking Switch-Off

33b . . . . . . . . .Shunt Field

33f . . . . . . . . .for Reduced-RPM Operation, Speed 2

33g . . . . . . . . .for Reduced-RPM Operation, Speed 3

33h . . . . . . . . .for Reduced-RPM Operation, Speed 4

33L . . . . . . . . .Rotation to Left (Counterclockwise)

33R . . . . . . . . .Rotation to Right (Clockwise)

*Polarity Reversal of 32/32 Possible

Starter

45 . . . . . . . . . .Separate Starter Relay, Output: Starter;

Input: Primary Current

Flasher Relay (Pulse Generator)

51 . . . . . . . . . .Input

49a . . . . . . . . .Output

49b . . . . . . . . .Output to Second Flasher Relay

49c . . . . . . . . .Output to Third Flasher Relay

Battery Switching Relay

50a . . . . . . . . .Output for Starter Control

Start-Locking Relay

50e . . . . . . . . .Input

50f . . . . . . . . .Output

Start-Repeating Relay

50g . . . . . . . . .Input

50h . . . . . . . . .Output

AC Generator (Alternator)

51 . . . . . . . . . .DC Voltage at Rectifier

51e . . . . . . . . .DC Voltage at Rectifier with Choke Coil

for Daylight Operation

Starter

52 . . . . . . . . . .Starter Control (Direct)

53 . . . . . . . . . .Wiper Motor, Input (+)

53a . . . . . . . . .Wiper (+), End Position

53b . . . . . . . . .Wiper (Shunt Winding)

53c . . . . . . . . .Electric Windshield Washer Pump

53e . . . . . . . . .Wiper (Brake Winding)

53i . . . . . . . . .Wiper Motor with Permanent Magnet & Third Brush (for Higher Speed)

55 . . . . . . . . . .Front Fog Lamp

56 . . . . . . . . . .Headlights

56a . . . . . . . . .High Beam with Indicator Lamp

56b . . . . . . . . .Low Beam

56d . . . . . . . . .Headlight Flasher Contact

57 . . . . . . . . . .Parking Lamps (in some export markets)

57a . . . . . . . . .Parking Lamps

57L . . . . . . . . .Parking Lamps, Left

57R . . . . . . . . .Parking Lamps, Right

58 . . . . . . . . . .Side-Marker Lamps, Taillamps, License Plate

& Instrument Illumination

58d . . . . . . . . .Rheostatic Instrument Illumination, Tail- & Side-Marker Lamps

58L . . . . . . . . .Left

58R . . . . . . . . .Right, License Plate Lamps

AC Generator (Alternator)

(Magneto Generator)

59 . . . . . . . . . .AC Voltage Output, Rectifier Input

59a . . . . . . . . .Charging-Armature Output

59b . . . . . . . . .Taillamp Armature, Output

59c . . . . . . . . .Stop-Lamp Armature, Output

61 . . . . . . . . . .Charge Indicator Lamp

Tone-Sequence Controller

71 . . . . . . . . . .Input

71a . . . . . . . . .Output to Horns I & II (Bass)

71b . . . . . . . . .Output to Horns 1 & 2 (Treble)

75 . . . . . . . . . .Radio, Cigarette Lighter

76 . . . . . . . . . .Speakers

77 . . . . . . . . . .Door Valve Control

Switches, Normally Closed (NC) Contacts & Changeover Contacts

81 . . . . . . . . . .Input

81a . . . . . . . . .First Output on NC-Contact Side

81b . . . . . . . . .Second Output on NC-Contact Side (NO Contacts)

82 . . . . . . . . . .Input

82a . . . . . . . . .First Output

82b . . . . . . . . .Second Output

82z . . . . . . . . .First Input

82y . . . . . . . . .Second Input

Multiple-Position Switch

83 . . . . . . . . . .Input

83a . . . . . . . . .Output (Pos. 1)

83b . . . . . . . . .Output (Pos. 2)

83L . . . . . . . . .Output (Left)

83R . . . . . . . . .Output (Right)

Current Relay

84 . . . . . . . . . .Input: Actuator & Relay Contacts

84a . . . . . . . . .Output: Actuators

84b . . . . . . . . .Output: Relay Contacts

Switching Relay

85 . . . . . . . . . .Output: Actuator (Negative Winding End or Ground)

Input: Actuator

86 . . . . . . . . . .Start of Winding

86a . . . . . . . . .Start of Winding or First Winding Coil

86b . . . . . . . . .Winding Tap or Second Winding Coil

Normally Closed (NC) Relay Contact & Changeover Contacts

87 . . . . . . . . . .Input

87a . . . . . . . . .First Output (NC-Contact Side)

87b . . . . . . . . .Second Output

87c . . . . . . . . .Third Output

87z . . . . . . . . .First Input

87y . . . . . . . . .Second Input

87x . . . . . . . . .Third Input

Normally Open (NO) Relay Contact

88 . . . . . . . . . .Input

88z . . . . . . . . .First Input

88y . . . . . . . . .Second Input

88x . . . . . . . . .Third Input

Normally Open (NO) Relay Contact & Changeover Contacts (NO Side)

88a . . . . . . . . .First Output

88b . . . . . . . . .Second Output

88c . . . . . . . . .Third Output

Generator/Alternator & Voltage Regulator

B + . . . . . . . . .Battery Positive Terminal

B - . . . . . . . . .Battery Negative Terminal

D + . . . . . . . . .Generator Positive Terminal

C - . . . . . . . . .Generator Negative Terminal

DF . . . . . . . . . .Generator Field Winding

DF1 . . . . . . . . .Generator Field Winding 1

DF2 . . . . . . . . .Generator Field Winding 2

Alternator

J........Excitation winding positive

K........Excitation winding negative

Mp.......Center point terminal

U, V, W . . . . . .Three-Phase Terminals

Turn Signals (Turn-Signal Flasher)

C . . . . . . . . . . .Indicator Lamp 1

C0 . . . . . . . . . .Main Terminal Connection for Indicator Lamp Not

Connected to Turn-Signal Flasher

C2 . . . . . . . . . .Indicator Lamp 2

L . . . . . . . . . . .Left-Side Turn Signals

R . . . . . . . . . . .Right-Side Turn Signals

Additional Wiring Color Coding

(earlier and later models)

Memory (+12v Constant)

Gray/Red

Ignition (+12v Switched) Violet

Ground (-) Brown

Illumination White/Blue

Dimmer (none)

Power Antenna White

S p e a k e r s

Right Front (+) Gray/White

Right Front (-) Gray/Brown

Left Front (+) Gray/Red

Left Front (-) Gray/Violet

Right Rear (+) Black/White

Right Rear (-) Black/Brown

Left Rear (+) Black/Red

Left Rear (-) Black/Violet

MORE DETAILS TO BE ADDED E.G BMW 2002 wiring color coding; various wiring diagrams; wire harness layout and sizing etc.

END

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Thanks for this post dude. This is really helpful. I'm having some difficulty trying to figure which wire is for what. With these code and markers I can easily identify them.

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