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Weber 32/36 emissions: vacuum & wiring


polaris2002

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I have a 76 '02 (49-state) with a Weber 32/36. A previous owner removed the air pump and the lines relating to that, but the blue emissions loom and many vacuum hoses remain, resulting in a mess of vacuum lines and wires that I believe are causing an engine miss.

I don't have smog tests here and so I'd like to remove all the emissions crap.

I know that the blue loom can be completely removed and replaced with a wire from the #12 fuse to the + coil, but I am having trouble finding directions on how to simplify my vacuum lines (what to plug, what to keep).

Any help is appreciated!

1976 2002 (in progress)

1991 318i

1988 750iL (285k, sold)

1988 Saab 900 turbo convertible

1995 Range Rover County LWB

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I'll run outside and look at my car sometime and take some pics for ya if someone doesnt beat me to it.

-Nathan
'76 2002 in Malaga (110k Original, 2nd Owner, sat for 20 years and now a toy)
'86 Chevy K20 (6.2 Turbo Diesel build) & '46 Chevy 2 Ton Dump Truck
'74 Suzuki TS185, '68 BSA A65 Lightning (garage find), '74 BMW R90S US Spec #2

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That'd be awesome.

Right now, my major problem is that I can't get the car to start with all the blue harness stuff unplugged.

I read that I can remove the blue harness altogether and "replace it with a single wire from positive on coil to #12 fuse." Sounds simple enough- and maybe I'm just an idiot- but where do I connect the wire on the bottom of the fuse box to make it work? I've tried everything and it will not start without the blue harness plugged in.

I guess a photo of where to connect this wire from #12 fuse would be most helpful.

Reason for this work is because a mouse built a nest underneath my fusebox and chewed the wires from the #12 fuse to the coil, causing a miss...

ANY help appreciated!

1976 2002 (in progress)

1991 318i

1988 750iL (285k, sold)

1988 Saab 900 turbo convertible

1995 Range Rover County LWB

Visit my blog!

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If you pull the fuse block up a little you should see the male spade connecters on the underside of each fuse. Your wire from the fuse block to the coil should require no more than a female connector on each end.

Bob Napier

My thoughts exactly, BUT I tried this and the car just won't start. I have to plug the blue harness back in to make it start.

I know the connections are tight- I must just be missing something basic here.

This is the blue harness I'm trying to replace with one single wire.

http://www.bmw2002faq.com/images/stories/faqs/weber_dd/emissions1-640.jpg

1976 2002 (in progress)

1991 318i

1988 750iL (285k, sold)

1988 Saab 900 turbo convertible

1995 Range Rover County LWB

Visit my blog!

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So heres what Ive got on my car that works great. Hope this helps ya!

1. Dash pots disconnected (I need to remove them from the car I know but they arent connected...)

2. 32/36 vacuum ports (Top goes to Dizzy, bottom goes back to manifold, its just a loop.)

3. Bottom vacuum line on 32/36 I have looped to here on the manifold

4. Front vacuum port I have blocked off.

IMG_0009.JPG

IMG_0006.JPG

IMG_0007.JPG

IMG_0008.JPG

-Nathan
'76 2002 in Malaga (110k Original, 2nd Owner, sat for 20 years and now a toy)
'86 Chevy K20 (6.2 Turbo Diesel build) & '46 Chevy 2 Ton Dump Truck
'74 Suzuki TS185, '68 BSA A65 Lightning (garage find), '74 BMW R90S US Spec #2

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Thanks everyone. I think I got it solved, I routed the wiring and vac hoses as those photos were, and did the timing with a timing light.... The miss is gone, UNLESS I hook up the vacuum advance.

Is there a way to test my vacuum advance unit and if it's bad, can I just buy a new one and replace it? I know my Range Rover had a bad advance unit that my mechanic simply replaced a while back.

Also, I took the car for a (very) hard run and noticed the temperature creeping up there pretty high. I'm going to flush the system tomorrow, as I suspect the coolant is 8-10 years old, and I forgot to burp the system last time I had it open for heater core service...

1976 2002 (in progress)

1991 318i

1988 750iL (285k, sold)

1988 Saab 900 turbo convertible

1995 Range Rover County LWB

Visit my blog!

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Also- my car is 2744429, one of the last built, so I MAY have a vacuum advance and retard distributor based on other forum info. I don't know how to discern this myself though (I'm still relatively new to 2002s and having a lot of fun... this car will soon be my summer commuter car)

Thanks again everyone!

1976 2002 (in progress)

1991 318i

1988 750iL (285k, sold)

1988 Saab 900 turbo convertible

1995 Range Rover County LWB

Visit my blog!

Link to comment
Share on other sites

Okay.... problems solved, I think...

My overheating problem was caused by the fact that my car had the original, corroded radiator in it. I had a spare 320i radiator in decent shape in my garage, so I threw that in today... I can drive the car like I stole it in 95 degree weather now and the temp gauge doesn't go above 1/3... nice!

The slight miss problem, I believe, is caused by the fact that when I replaced the cap, rotor, points, and condenser 700 miles ago, I never adjusted the point gap! I'm used to working on more modern cars- tomorrow, my uncle is going to show me how to adjust the points..... duh!

1976 2002 (in progress)

1991 318i

1988 750iL (285k, sold)

1988 Saab 900 turbo convertible

1995 Range Rover County LWB

Visit my blog!

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