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ohgodno

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This happened over the course of a bunch of months. It's all the metalwork to the floor pans and trunk area.

 

First, we removed all the sound deadening from the floors and then the cutting began. The car got three floor pans replaced with new metal, one patch we had to fabricate for the rear seat shelf, then patches on the front inner wings, and finally a few outer rocker panel patches — the inners were solid, rust treated, painted and then sealed up.

 

The undercoating was stripped from the underside then sandblasted - and treated with POR15 (cleaner, zinc phosphate metal-prep, then POR15), the same for the inner panels of the floor. Then hit it all with seam sealer.

 

Then we moved on to the trunk - the spare tire well was shot. We cut it out and decided to mount the spare UNDER the car like a truck (hell yes). fabricated it up, welded it in, then moved on to the gas tank surround.

 

It had been poorly patched in the past, and we discovered all kinds of rot underneath it. So like everything, cut it out, sandblast it, make a new piece, weld it in, POR15, seam sealer.

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