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Contributed by Mars
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Friday, 22 December 2006 |
Here's how to repair your
Tii's dash clock. This method only applies to the early
2002tii clocks (1972-1973). 1974 Model Tii's used a newer
electric version. Typically these clocks hold up very
well and are quite reliable (although not very accurate
when in operation). The most common cause of failure is a
fused wire that blows over time. The following below will
show you how to fix this most common of causes. This is
to be used for reference purposes only. This
instructional how to is not to be held liable for any
damages caused to your vehicle. Use at your own
risk!
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First thing
needed to be done obviously is to remove the
clock from the dash. This can be rather difficult
as there is limited room to work with. There are
a number of ways to try and get in from behind
the clock and which one you choose will vary on
how big or small your hands are. Access from
behind through the glovebox is the most common,
but certainly not the easiest. |
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Another option is
to move out the console. This is the best way as
you will be able to get in from behind the clock
and underneath better. |
| The third option
for those with small hands (or who have an
assistant with small hands) can reach from the
top of the dash through the buzzer hole cutout
(if your model has the buzzer, not all do) and
loosen the screws that hold the clock together. |
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| The clock has a
small bracket that holds it in place and uses two
plastic (or metal) thumbscrews. To remove the
clock reach behind with one of the methods above
and loosen the thumbscrews. Be ready to catch
them as they most likely will fall due to the
limited hand room behind the clock. |
| Here is a view of
the clock from the floor up and behind the
console. The glove box was also removed for this
picture. This pic shows the black plastic
thumbnail screws that hold the clock in place. |
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Once you
successfully loosen the screws the clock will
simply pop out towards you. Be sure to grab the
bracket the screws go into so it doesn't get lost
behind the console. This is another reason I
recommend removing the console. After popping it
out, simply undo the light bulb, power and
negative wires. |
| Take note of
which wires go where. The ground wire (brown)
goes to the left of the bulb if you are looking
directly from behind the clock. The bottom wire
(red) with the spade connector is the power wire
(12v +). It can be confusing as the ground
connection has a 12v engraving below it. This is
not an indicator of which connection goes where
but rather an indication that it runs on 12v +.
This usually confuses most folks. |
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Once out, the
next few steps that follow are the most
difficult. To gain access to the clock's internal
workings you will need to remove the front bezel.
This is usually a black trim ring in front but
for some it may be silver (such as on the early
Ti models). Carefully using a thin flat head
screwdriver begin to pry up from under and behind
the bezel. Take your time. Patience will be your
friend here as you don't want to damage the bezel
ring. |
| After slowly
going around a few times you should be able to
pop the ring off of the clock. Here is a pic of
the clock with the front bezel removed. Take note
that the ring has notches in it that match a
notched area on the inner bezel of the clock. |
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Next, loosen the
nuts at the rear of the clock. The nuts are made
so that the screws run through them so you will
not be able to just use a screwdriver. You can
use a small flathead and get at the nuts from one
of the sides or a lightweight set of pliers to
remove them if they are stubborn. Then, after
loosening the nuts slide the clock from out of
it's metal casing. |
| Now with complete
access to the internals of the clock begin
inspecting the clock slowly. Look over the clock
near where the copper coil is and around that
area but towards the top of the clock. You should
see two small tabs. If they are not connected
chances are this is the cause of your clock's
failure. These tabs normally have a small wire
that connects the two and acts as sort of a
"fused jumper". |
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All that remains
is to solder the two connections back together
with a small wire. Use a low temp solder and take
your time. I recommend using an 18-20 gauge wire.
After that, make sure that you clean the clock
well. Use canned air spray to blow out small
particles and be sure to check the needles in
front as they can sometimes bind and prevent the
clock's movement. In the pic to the left you can
see where the solder was made and where the tabs
referenced above are located. |
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Putting it back
together is the reverse of the steps you took
above to take it apart. When reinstalling the
front bezel, again, take note of the notches and
line them up to the clock. With the notches in
place I used a small set of needle nose pliers
and very carefully crimped the bezel back over
the casing. |
| With the notches
in place I used a small set of needle nose pliers
and very carefully crimped the bezel back over
the casing. Here is what it looked like after it
was reassembled. |
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Reinstall the
clock to the dash. Make sure your ground
connections are sound as poor ground is also
another common cause for the clocks not to work
properly. That's it! |
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