The hazard switch circuit is probably the most complicated circuit
in the 02. Here is how it works, in a nutshell:
The Relay
The flasher relay contains two solenoids/flasher circuits. One drives
the turn signal and hazard flasher bulbs, and one drives the flasher
indicator bulb in the instrument panel. The flasher relay has four terminals:
31,
brown wire
ground
49a
green/yellow wire
load (to turn signal bulbs)
49
green/violet wire
power (provides +12V to relay, and ultimately to the lights)
C
black/white wire
blinker light in instrument panel.
(Please note, this is based on a '73, but should provide
general guidance on all 02 hazard switch problems)
All of these wires except
for terminal C run to the hazard flasher switch, where there are
corresponding terminals (marked the same). The flasher relay is powered (on terminal 49) from the hazard flasher
switch (+12V originates in a switched circuit from the ignition switch
through the fuse block).
Operation
There are two scenarios of operation for the flashers:
1. Turn signals. Ignoring the wiper function, the turn signal switch
is not the source of power for the turn signal circuit, and acts only to complete
the circuit from the flasher relay to the turn signal bulbs to the flasher relay.
The switch completes the circuit and provides the load from the bulbs/ground to
the relay (on terminal 49a). In summary, +12V flows through the hazard
flasher switch to the relay; when you toggle the switch left or right,
power flows through the switch down the respective right or left turn
signal circuit to ground. It is the presentation of the load at the
relay (by toggling the switch left or right) that makes the relay function (opening and
closing intermittently, causing the turn signal bulbs to flash).
2. Hazard flashers. In this scenario, when you push (or pull, as the
case may be) the hazard flasher switch, essentially the same thing happens
as described above, except that the hazard switch routes the load from
both sides of the turn signal circuit at the same time, thereby causing
all four corners to flash.
Conclusion
The bottom line is that the flasher relay is the crux of this whole system
and obviously neither the hazard flashers or turn signals will work
without a functioning relay. However, there are other reasons why either
the hazard flashers or turn signals might not work. This is intended only to
give an overview of the system and how it works. Hope this helps and
good luck!
If you have any questions, feel free to post them to the Message Board!
COPYRIGHT 2002, BMW 2002 FAQ, Rob Shisler and Steve Kupper. All Rights Reserved.