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Thread Topic: Schwarz 74’ Restoration – “Blacky” Threaded

   
Date: 3-22-07 07:47
From: oz_tom in Melbourne - Australia View user's profile
Subject: Schwarz 74’ Restoration – “Blacky”

Well, here’s the story so far……

3 years ago I decided I wanted to restore a car and for it to be my first car. It also was to be a father-son project and something where I could learn about the workings of a car and how they are put together. At the end of the project, I aimed to have a nice daily driver 2002.

I pretty much knew straight away that I wanted a BMW but wasn’t sure which one I should choose. At the time the options open to me were an E21 3 Series, E12 5 Series or a 2002 – all of these being in my price bracket. Though I am a huge fan of the E12 shape, it wasn’t a car I saw myself driving as spiritedly and having as much fun in as a 2 door coupe. The 2002 eventually won out over the E21 purely because of the cars character (of which it has spades of!) and the fact my father had a 74 tii some 15 or so years earlier.

After only about a week of searching, I came upon what is now known as “Blacky” – an original Schwarz Black 74’ 2002 or 4200440 which I believe makes it the 440th RHD square taillight produced. It was pretty much a case of love at first sight. Instantly I wanted the car. After looking around, it became apparent the car was structurally sound but had rust in some of the usual trouble spots such as doors, floors, etc. The engine wasn’t in great condition and needed new valve guides but at the time wasn’t blowing copious amounts of smoke. A few days later, the car was ours and I was stoked!

I later found out that it’s actually a Euro Spec 2002– once I had boned up on the 02 lingo. According to the previous owner, the car initially lived in Ireland before an RAAF pilot in the Air Force brought it over to Australia. He drove it for many years before passing it onto a lady. It then somehow ended up in a scrap yard where the owner decided it was too good to scrap (Thank God!). He sold it to the previous owner who took care of it well and was a member of the BMW Car Club. He then sold it to us.

Once we transported the car back to our place, the teardown began and we assessed the rust more closely. We also decided that we had to restore Blacky on a tight budget so that meant that much of the work which we would prefer to get done by professionals; we did ourselves (which was a great learning curve!)

Over a period of the next 3 years, the following has taken place:
• The teardown
• Taking the car back to metal
• Rust repaired
• Resprayed
… and we are currently in the re-construction stage.

Now 3 years may seem like a long time but during this time, other projects have popped up like “Bluey” – a 73tii and “Whitey” – a 72ti(-i) so Blacky was put on the backburner.

As time went on, we acquired some nice parts for Blacky, like E21 Recaros (which are rare as hen’s teeth in Oz), a full Ti carb/airbox setup (imported from Germany) and a 2002 Turbo steering wheel. Unfortunately, as much as I would love to have kept the Ti setup, it was not economical for me as a daily driver so I sold it to a worthy fellow in the US and fellow Faqer (though not on here much anymore) in favour of a reco 32/36 downdraft carb (Thanks Andrew!)

The engine was in need of some work so the options were to either recondition the current one or buy another good one. The solution came in a car known as “Auto”. One day I decided to give our local Pick’a’part a call to see if they had any 2002’s. I knew it was a long shot but weirder things have happened. It turned out they didn’t have any in. About a week later I get a call saying they have just got one so we jump in the car and head down to check it out. There sat a 74’ Auto. Again a structurally sound car, pretty much only needing a front nose clip and some touch ups to be ‘rust free’. No prior history came with the car but a clue to its previous owners came in the form of a sticker of a workshop on the rear window. We called up the shop and it turned out the engine had been rebuilt only 10,000km’s ago! SCORE! We agreed to pay the $500 for the car and they handed over the key…er…wait a sec…screwdriver. The car didn’t come with a key so the ignition barrel had been busted and a screwdriver was used instead. This made life interesting, especially on the way home when going around a corner, the steering locked!

‘Auto’ paid for itself almost straight away when the diff went in ‘Bluey’, however we also used the good doors, trim pieces and the engine I mentioned before.

The Faq has been a great inspiration to me in keeping on pushing ahead with this project and I have met some awesome people (or some I haven’t even actually met in person yet!) who have offered me support and helped me through the tough parts of the restoration. Whether it be just well wishes, information or hands on help – Thanks guys – You know who you are and I am forever thankful.

Currently, Blacky is sitting in the garage, painted and partially re-constructed, waiting for the engine to be dropped back in this weekend. Fingers crossed the car will be on the road in 1 month – at the latest, 2!

Now for the photos!...




First of all… heres “Bluey” and “Whitey” – The reasons why Blacky isn’t finished!


My father and I a long time ago in his 74tii

Now for Blacky…



The day Blacky was bought


As the car sat after most of its deconstruction.



Before the rust repairds..




Rust repair was the next issue we had to tackle. As neither myself nor my father can weld, we ended up getting a professional to do this.


The car was high filled… twice. First time was too ‘polished’



…then primed. After primer was applied, many months of sanding followed.





The car was finally painted late last year and the re-construction could begin!


First we needed some parts from W&N…

The engine coming out of Auto late last year..


Now all painted, polished and looking pretty

The freshly recovered dashboard

Short style rear bumper with bumper covers, not over riders

Reco heaterbox reinforced at the stressed areas

Shifter redone using Nolathane parts – Should solve the sloppy shifter problem for a long time!


The Recaros – Before & After

14” Superlites

The Ti setup before we sold it…







How Backys looking now…
• Dashboard in
• Carpet underlay & temporary carpet in
• All glass in
• Heaterbox in
• Speakers in
• NEXT: The engine!

Stay tuned! More to come!
_________________

72tii - Whitey
74 - Blacky



Date: 3-22-07 09:41
From: robspeed in HELLabama :P View user's profile Send e-mail
Subject: Re: Schwarz 74’ Restoration – “Blacky”

NICE WORK!!!!!!!!!!!!!!!!! ;)
_________________
-Rob S.

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!! www.jennaishealed.org !!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!



Date: 3-22-07 10:16
From: TMK-001 in Geelong, Victoria, Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Nice work mate! Its is coming along very nicely!

Todd
_________________




Date: 3-23-07 01:37
From: Skippy_the_Bush_Kangaroo View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Hope the carb works a treat!

It certainly looks the business on a clean engine. Is that the manifold I sold you?
_________________
"Why is one of my reverse lights on in 4th?"



Date: 3-23-07 01:48
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Skippy_the_Bush_Kangaroo wrote:
Hope the carb works a treat!

It certainly looks the business on a clean engine. Is that the manifold I sold you?


Sure is. Amazing what a coat of hi-temp paint does!
_________________

72tii - Whitey
74 - Blacky



Date: 3-23-07 03:29
From: Skippy_the_Bush_Kangaroo View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

That wasn't dirt, that was patina!
_________________
"Why is one of my reverse lights on in 4th?"



Date: 3-23-07 03:31
From: TMK-001 in Geelong, Victoria, Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Hey Tom, not sure if I will get up tomorrow, I have family down... I will see what happens. Keep you posted.
_________________




Date: 3-23-07 04:25
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Andrew, haha... there will be plenty more 'moil' on it in the future i assure you! By the way, are you coming down for the BMW Car Clubs Nationals?

Todd, No probs mate - Let me know your movements.

Tom
_________________

72tii - Whitey
74 - Blacky



Date: 3-27-07 03:22
From: culpy in CA View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

so witch 1 you going to let me use ,when I come to Auss? I dont have a color preference.hahaJust the 1 that can get me to the surf breaks the fastest. aloha



Date: 3-27-07 04:11
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

culpy wrote:
so witch 1 you going to let me use ,when I come to Auss? I dont have a color preference.hahaJust the 1 that can get me to the surf breaks the fastest. aloha


We'll bang on the roof racks and head down to the GOR Culpy! Many spots along that section of coast!



Photos taken by Todd(TMK) on one of our GOR runs...

Tom
_________________

72tii - Whitey
74 - Blacky



Date: 3-27-07 04:19
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Update for the weekend...

Turned out I had the wrong clutch for the flywheel - (yay)... So Beaner7102 (Shaun) kindly swapped my flywheel for the one that was in his car... even though he gave me the one that didnt fit for free! Did someone say top bloke!

The flywheel is currently being machined to clean it up a bit and the engine should be going in THIS weekend... fingers crossed for no more delays...

Tom
_________________

72tii - Whitey
74 - Blacky



Date: 3-27-07 06:19
From: H_Krix in Atlanta, Ga View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Are top-articulated pedals standard on RHD cars, or is that a conversion you're running there?

I love the red tail-lights (think ive said that before) I just need to build up the nerve to try that myself!
_________________

click signature above for my resto blog



Date: 3-27-07 09:34
From: HarryPR in Puerto Rico View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Wow, Tom! For some unknown reason I hadn't seen this thread. Your Blacky is coming up sweeet!

Brings back fond memories of my black car's restoration process 15 years ago....
_________________
HarryPR
BMWCCA #19290







Date: 3-27-07 02:17
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

H Krix, its a standard thing for RHD cars. Regarding the lights, im sure you'll be able to find a cheap set somewhere to try it on. I like the look too :-)

Harry, it will be similar to yours when done, but with Superlites. Yours has been great inspiration. Id love your Italians though!!!
_________________

72tii - Whitey
74 - Blacky



Date: 3-27-07 06:14
From: Armond in Marin County View user's profile Send e-mail
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Tom,

How did you mount the 6.5 speakers on the kick panels? Thanks
_________________
73 Tii. My Daily driver
Volvo V70 Turbo,Wagon

Ad Deum Per Fidem Mores Culturam



Date: 3-28-07 01:49
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Armond wrote:
Tom,

How did you mount the 6.5 speakers on the kick panels? Thanks


Hey Armond,
First its necessessary to cut the holes in the kick panels a little bit larger to fit the magnet. I then grabbed some MDF spacers (I think thats what they are called) and glued on some 'stilts' to elevate the speaker. After the stilts have stuck to the spacer, just glue it above the hole for the magnet for now. Now use masking tape to bridge the space left between the kick panel and the spacer - tape all the way around. Once taped up, get some fibreglass and apply it over the tape and then reinforce the 'stilits' to ensure they wont come off if kicked. I then put my carpet back in place and cut a hole in it for the magnet to fit through. Now attach the spaker..






Im sure there are nicer ways of doing it, but you dont see the mount so why go to the trouble of making it look pretty I thought. Pretty simple job really - Good luck!

Tom
_________________

72tii - Whitey
74 - Blacky



Date: 3-28-07 06:04
From: Armond in Marin County View user's profile Send e-mail
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Thanks Tom. Who by the way recovered the dash? Looks great
_________________
73 Tii. My Daily driver
Volvo V70 Turbo,Wagon

Ad Deum Per Fidem Mores Culturam



Date: 3-29-07 12:36
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Armond wrote:
Thanks Tom. Who by the way recovered the dash? Looks great


This mob:
http://dashboarddoctor.com.au/

Wasnt cheap, but i hear its even more expensive in the US?

Tom

Edit/ Picture from their site

_________________

72tii - Whitey
74 - Blacky



Date: 3-31-07 12:43
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Small update:
Flywheel was machined and is ready to go in. Unfortunatly we had the wrong bolts this time so we couldnt attach it so engine still isnt in. On a positive note, the sub and amp got wired up and went in. For any of the audio guys out there, its a Rockford Fosgate 401s amp and Soundstream Exact 10 sub. I'll also be running some Pioneer 6.5's up the front and 6x9's on the rear shelf (mainly because it was already cut) - Yes im aware its overkill to use 6x9's and a sub :-P. Ill need to get a monoblock to power the sub eventually.

Oh, and thats a temporary carpet for the time being.

Thanks again to Shaun for the help :-)





That is all for now
_________________

72tii - Whitey
74 - Blacky


Last edited by oz_tom on 4-3-07 06:10; edited 1 time in total



Date: 3-31-07 07:47
From: TMK-001 in Geelong, Victoria, Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Cool work... looking forward to you driving down to say G'day!
_________________




Date: 3-31-07 06:23
From: DB in Oz View user's profile Send e-mail
Subject: Re: Schwarz 74’ Restoration – “Blacky”

It is coming along nicely. Well done.

PS I have tucked away the link to the dashboard dr for future reference. Thanks.



Date: 4-1-07 01:30
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Update:
Had a pretty big day today - First went and grabbed some bits from the parts car which is an hour away and while at it found that the lower sill covers are in near perfect condition so that was a nice surprise.

After lunch, Shaun came around and we finally got the engine and gearbox in. I also put most of the lower trim on but need to get some clips for the upper trim still.

Thanks to Shaun and Bill for all the help.






Tom

Edit/ Just resized all the photos so they werent so large. Now the threads a bit easier to read! :-)
_________________

72tii - Whitey
74 - Blacky


Last edited by oz_tom on 4-1-07 02:17; edited 1 time in total



Date: 4-1-07 01:51
From: jgmgti in Washington D.C. View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

I am now a "believer" in Schwartz.

The 02 looks wonderful.The superlights will really make this

car POP.

Looking forward to updates.

Jonathan
_________________
1972 2002 tii #2761572 Inka May 4,1972 13x6 Superlites bilsteins,Momo prototipo ,Coco Mats,,Old Man Style "Patina"....
2007 GTI 200hp 207 tq DSG trans.Daily driver.
2007 Vespa LX50 City Transpo



Date: 4-1-07 06:40
From: TMK-001 in Geelong, Victoria, Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Did you start it???

Nice work none the less! You have got to drive down to see me when its all done!

Todd
_________________




Date: 4-1-07 04:15
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

TMK-001 wrote:
Did you start it???

Nice work none the less! You have got to drive down to see me when its all done!

Todd


No, not yet. Driveshaft is connected and i have gears though. Need to put on the coil, distributor, e21 radiator and hook up some hosing.

Soon mate, soon!

Jonathan, Thanks - Should look nice dropped on the 'lites :-P
_________________

72tii - Whitey
74 - Blacky



Date: 4-2-07 06:20
From: kris in Toronto View user's profile Send e-mail
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Great job, man do I love black Tii's
_________________
73 Schwarz Tii (resto)
08 WRX STI



Date: 4-3-07 06:00
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

kris wrote:
Great job, man do I love black Tii's


Unfortunatly its not a tii... but its black! Am i still cool? ;-P

Love to see some updates on yours Kris!

Tom
_________________

72tii - Whitey
74 - Blacky



Date: 4-3-07 06:29
From: H_Krix in Atlanta, Ga View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

Wow! Engine already in, you're hauling ass on this one!

Engine looks very clean, i'm digging the silver valve cover in the black engine bay. Really sets it off. Interesting air cleaner too, I've never seen one like that before.

Did I mention i'm envious of your lack of pedalbox?
_________________

click signature above for my resto blog



Date: 4-3-07 04:38
From: kris in Toronto View user's profile Send e-mail
Subject: Re: Schwarz 74’ Restoration – “Blacky”

oz_tom wrote:
kris wrote:
Great job, man do I love black Tii's


Unfortunatly its not a tii... but its black! Am i still cool? ;-P

Love to see some updates on yours Kris!

Tom


You are cool, no doubt ;.), your collection is brilliant.

My progress has been slow, mostly just paying for stuff that will eventually end up on the car.
_________________
73 Schwarz Tii (resto)
08 WRX STI



Date: 4-4-07 09:04
From: oz_tom in Melbourne - Australia View user's profile
Subject: Re: Schwarz 74’ Restoration – “Blacky”

kris wrote:
oz_tom wrote:
kris wrote:
Great job, man do I love black Tii's


Unfortunatly its not a tii... but its black! Am i still cool? ;-P

Love to see some updates on yours Kris!

Tom


You are cool, no doubt ;.), your collection is brilliant.

My progress has been slow, mostly just paying for stuff that will eventually end up on the car.


Dont worry Kris, This car has been going on for 3 years so our positively flying compared to me! I know your going to have one hell of a tii when its done mate - just keep plugging away and you'll get there!

Tom
_________________

72tii - Whitey
74 - Blacky



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