Username

Password

Remember me
Forgotten your password??
No account yet? Create one
Home

Post new topic    BMW 2002 FAQ Forum Index > General Discussion
Jump to:  
Thread Topic: Driveline assembly/alignment Threaded

   
Date: 5-13-08 10:56
From: doug73cs in Canmore View user's profile
Subject: Driveline assembly/alignment

I’m just about finished reassembling the drive train of my 1976 2002a after converting to a 5spd. In the process of doing this I dropped both front and rear sub frames and replaced all the bushings and gaskets and mounts from the engine to the rear differential and generally cleaned up the coating of oil and road goo accumulated over 33 years.

The engine, transmission, steering, rear diff and half shafts are all in and the last step is to measure for the driveshaft and take it to be shortened, balanced and rebuilt. So my question is how to get everything squared and positioned to give the most accurate dimension the first time. Because the diff and one engine mount are slotted, getting the centerline has some degree of flexibility at both ends. Because the diff is slotted, getting the half shafts squared and centered to the diff and the whole thing squared to the centerline of the car is also problematic.

What I assume is the best approach (and maybe the only approach) to all this is get the rear end as close as possible, measure and build the driveshaft, install the driveshaft and then somehow (string line???) align the whole thing as a unit.

Does this sound reasonable or just a bit obsessive? Any advice welcomed.

So near yet so far.

Thanks
_________________
73 CS Polaris
76 2002a Sahara



Date: 5-13-08 11:30
From: PatAllen in Quebec View user's profile Send e-mail
Subject: Re: Driveline assembly/alignment

it is purely mathematic, the transmission is longer by 3.5625"...so have it shortened by 3.5625 !!

is it 3.5625 or 3.1256 ? cant remember, its the lenght of the 5th gear casing.
_________________
1976 turbocharged 2002, 14psi, T3, 70%LSD, urethane bush, 36x15 intercooler, 63mm tby,SDS EM4F, 5sp overdrive. Bilsts. Tech edge wb02, datalogger, recaros.
1974 2002 auto (under resto)
1992 325i
1991 318is
1985 XR4TI, 22psi
1986 Toyota pick-up



Date: 5-13-08 03:55
From: DanOKC View user's profile
Subject: Re: Driveline assembly/alignment

3 & 9/16 is the easy way I remembered, 0.5625 = 9/16.
However, the variables if I remember right, are the difference in thickness between a 8 bolt guibo & 6 bolt guibo, which I think was the reason for 2 different lengths you may find if you search. Some folks keep using the 8 bolt, but the 6 bolt is stronger, last's longer, less filling, tastes great.



Date: 5-14-08 12:39
From: doug73cs in Canmore View user's profile
Subject: Re: Driveline assembly/alignment

Remember that this is a conversion from auto to 5spd and the auto is actually 2.056" longer then the 5spd. Surprised me too!
_________________
73 CS Polaris
76 2002a Sahara



Date: 5-14-08 04:35
From: peteinjp in Toyama, Japan View user's profile
Subject: Re: Driveline assembly/alignment

I did as Pat said but I checked with a tape measure to make sure it was going to be dead on. I'd aim for a length that will put your dif in the middle of its adjustment. That way if your off one way or another you have a little room.

In terms of getting it all straight you need to make a straight edge that will clear the center support bearing. I used an aluminum rod and bent it to go around the bearing. It is supposed to be straight but mine is far from it. If yours is consider yourself lucky.



Display posts from previous:   
Post new topic       BMW 2002 FAQ Forum Index > General Discussion All times are GMT - 7 Hours
Threaded
Page 1 of 1

 
Forum HelpForum Help Forum SearchForum Search RegisterRegister Log inLog in