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Thread Topic: Rocker panel square tubing install Threaded

   
Date: 11-26-07 03:50
From: ToddK View user's profile Send e-mail
Subject: Rocker panel square tubing install

I finally finished installing some 2" square tubing inside my rocker panels. The outer rocker covers needed to be redone anyway, so I decided to add a little extra reinforcement while they were off. I also installed a couple of Nascar style jack points. I cut away the outer cover about a half inch below the face of the door sill, and left the sill intact. This left a nice square corner formed by the door sill part of the old outer rocker and the inner face of the inner rocker panel. I welded it where it makes contact with both panels. The new piece of tubing runs from where the main hoop of my roll cage mounts all the way forward. The jacking points are in the middle of the door opening right where the floor rises up under the seats. The jacking plate is welded to the bottom of the square tubing and opens up to the outside of the car thru the outer rocker panel. No more driving up onto boards to get the jack under the car. Once everything was finished inside the rockers, I bent up some new outer rocker panels and welded them on. I used sheetmetal from an old door that had rusty corners. I laid a straight edge on the door and cut off a long strip of sheet metal with a grinder. For now, it is just painted with some chassis paint to keep it from rusting. I plan on painting the whole car in the Spring.


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Date: 11-26-07 03:56
From: ToddK View user's profile Send e-mail
Subject: Re: Rocker panel square tubing install (nt)

(nt)


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Date: 11-26-07 06:30
From: THE1ST3 in Washington, DC USA View user's profile
Subject: Re: Rocker panel square tubing install

Nice work; very ingenious!
_________________
1973 2002 (still) Sahara "Inga"
1982 e21 Saphirblau "Max"
1987 e30 Brilliantrot and still nameless...

"Why would I pay that much money for a 1981 BMW that looks...like a 1981 BMW?" -Charles William Jones, Jr.



Date: 11-28-07 10:42
From: brad_c-ville_VA in c-ville, VA, USA View user's profile Send e-mail
Subject: Re: Rocker panel square tubing install

good idea and nicely done!

i actually just removed the factory jack points entirely when i re-did my rockers but yours are well placed and are much more substantial.
_________________
'68 gray 2002 pig-cheeker - '74 verona 2002 - '74 turkis 2002ti(-i) project - '97 Ford Ranger parts hauler - '06 astro black MINI Cooper




Date: 11-29-07 02:30
From: Arshloch in Vancouver, BC View user's profile
Subject: Re: Rocker panel square tubing install

Nice job there, I remember you were talking about that a substantial amount of time before hand.


Did you reinforce the portion thats under the only or the whole ordeal including the quoter?
_________________
68' 2002 DD



Date: 11-30-07 07:10
From: ToddK View user's profile Send e-mail
Subject: Re: Rocker panel square tubing install

Yea, it took longer than I planned. As projects go, it morphed into several other improvements as well. I removed all of the tar undercoating in the wheel wells and repainted with black chassis paint. I also dropped the front subframe, rebuilt everything with new eurethane, added proper tow hooks and repainted it before reinstall. I also cut out some rust and remade the area behind the headlights. Added some more structural webbing to the wheel wells.(made from the underside support of a trunck lid) I removed the front fenders and prepped for paint. There was the original green, a Kawasaki metalic green and white paint on them. I also fixed several cracks in the rear fiberglass fenders, and prepped for paint. Currently I am gutting new doors and prepping for paint. I still need to rip out the old roll cage and build a new one before Spring gets here. Once it warms up, I'll pull out the side windows and windshields. Sides will get plexi, front and rear get new rubbers after paint. Add to that list, some quality time spent rebuilding a set of Weber 45 DCOEs to replace the 40s that were on the car, and the parting out of a couple of other cars. I won't even begin to list the work I did on my other cars this Summer.



Date: 12-27-07 11:25
From: mattmcginn in West Hartford CT View user's profile Send e-mail
Subject: Re: Rocker panel square tubing install

Nice work, and a great idea to boot!

We did something similar on a six series we did years ago-this car had custom side skirts and had a front airdam that was too low you could not get it onto a lift of jack, so we boxed in some beefy points at the front and rear in a simiilar fashion...

I have toyed with the idea of using a 911 jack support in an 02-its really super to just plug it in and jack it up with no worries about scratched subframes, having to drive onto boards, etc.

Great idea!
_________________
Matt McGinn
Sports Car Restoration
www.sports-car-restoration.com
1974 2002 turbo 4290909, resto project, looking for parts
89 M50'd e30
72 Alfa GT Veloce
84 M491 911
68 1600 channeled and flared project
70 2002 flared car project



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